Assembling and Coding Ignition Lock Cylinder
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2004 GMC Yukon XL, 2004 GMC Yukon, 2004 Chevrolet Tahoe, 2004 Chevrolet Suburban, and 2004 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
The ignition lock cylinder only uses seven of the ten cut positions, 3 through 9. The tumbler positions are staggered from side to side, 4 on one side and three on the other.
- Hold the cylinder (7) so that the side with 4 tumbler spring wells is facing up.
- Insert tumbler springs (5) into the 4 spring wells.
- The first tumbler to be loaded will be the 3rd key cut position - the 3rd number in the key code. Install the first tumbler (4) in the slot nearest the front of the lock cylinder, this is the side the key would be inserted from.
- Install the three remaining tumblers on this side of the lock cylinder, key cut positions 5, 7 and 9.
- Snap the tumblers into place with light hand pressure.
- Check for correct loading of the tumblers (4) by inserting the key into the cylinder (7). All of the tumblers should be flush with the lock cylinder.
- Turn the cylinder (7) so that the side with the 3 tumbler spring wells is facing up.
- Insert the tumbler springs (5) into the three spring wells.
- Install the tumbler (4) for the key cut position 4 into the slot nearest to the front of the lock cylinder.
- Install the 2 remaining tumblers, key cut positions 6 and 8, on this side of the lock cylinder.
- Snap the tumblers into place with light hand pressure.
- Inspect for correct loading of the tumblers (4) by inserting the key into cylinder (7). All of the tumblers should be flush with the lock cylinder.
- Lightly lubricate the tumblers (4) surfaces using the provided lubricant.
- With the key inserted into the housing, align the retaining bar with the groove on the inside diameter of the cylinder housing. This groove extends through to the back of the lock housing (6).
- Lifting the flat spring and button, install the cylinder (7) into the cylinder housing (6). The retainer bar snaps into place when the cylinder (7) is fully seated.