LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2005 >> Epica LS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 2.5L (LBK) - Repair Instructions >> Repair Instructions >> Throttle Body Assembly Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: View Of Throttle Body Assembly
    GM1375155Courtesy of GENERAL MOTORS CORP.
    NOTE: Use care when cleaning the old gasket from the aluminum surfaces in order to prevent damage to the sealing surfaces.
  1. Clean the gasket mating surface on the intake manifold.
  2. NOTE: Do not subject a throttle body assembly which contains the following components to an immersion cleaner or a strong solvent:
    • Throttle position (TP) sensor
    • Idle air control (IAC) valve
    • Sealed throttle shaft bearings

    The cleaners will damage the electric components or sensors.
    The cleaners will damage some of these components that contain seals or O-rings.
    Solvents can wash away or break down the grease used on non-serviceable throttle shaft bearings.
    Never use a wire brush or scraper to clean the throttle body. A wire brush or sharp tools may damage the throttle body components.
    Do not use a cleaner that contains methyl ethyl ketone. This extremely strong solvent may damage components and is not necessary for this type of cleaning.
  3. Clean the throttle body.
  4. Install the throttle body assembly with a new gasket to the intake manifold.
  5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  6. Install the throttle body retaining nuts.

    Tighten:  Tighten the throttle body assembly retaining bolts to 13 N.m (115 lb in)  .

  7. Fig 2: View Of Coolant Inlet Hoses, Outlet Hoses And MTIA Connector
    GM1375160Courtesy of GENERAL MOTORS CORP.
  8. Connect the MTIA connector.
  9. Install the coolant inlet and outlet hoses the throttle body assembly.
  10. Fig 3: Locating Throttle Cable Release Slot
    GM1375158Courtesy of GENERAL MOTORS CORP.
  11. Connect the throttle cable.
  12. Fig 4: View Of Air Filter Outlet Hose
    GM1375157Courtesy of GENERAL MOTORS CORP.
  13. Install the air filter outlet hose.
  14. Connect the negative battery cable.