Installation Procedure

Fig 1: View Of Cable Ball End In Actuator Rod Slot

Courtesy of GENERAL MOTORS CORP.

Insert the ball of the cable assembly into the slot in the actuator rod and then rotate the cable 90 degrees.

Fig 2: View Of Adjuster Button And Cable Release Button

Courtesy of GENERAL MOTORS CORP.

Push the guide sleeve onto the actuator rod and press the cable housing onto the actuator until it is locked in place by the retainers.
Clip the cable adjuster into the bracket of the pedal mount assembly.

IMPORTANT: When the adjuster button is pressed, do not allow the adjuster spring to expand to a length of more than 2 cm (3/4 in) or the adjuster rack will come out of the adjuster, and it will have to be reinserted. To keep the adjuster in one piece during adjustment, hold the cable when the adjuster button is pressed.

Press the cable release button and slide the cable into the adjuster until the spring is fully compressed.

Fig 3: Identifying Gap Between Bushing And Nipple

Courtesy of GENERAL MOTORS CORP.

Install the cable bushing into the pedal assembly.
Press the cable release button and adjust the cable to achieve a gap of 0.5 mm (0.2 in) between the bushing and the nipple of the ball.

Fig 4: View Of Knee Bolster Bolts

Courtesy of GENERAL MOTORS CORP.

Install the knee bolster. Refer to Knee Bolster Replacement in Instrument Panel, Gages, and Console.
Align the instrument panel under cover and press the retaining clips into the slots in the instrument panel.
Install the hood release handle.