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Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Fuel Rail Assembly
    GM1467502Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: When installing the fuel injectors, apply a small amount of clean motor oil to the O-rings.
  1. Install the fuel injectors (7) in the fuel rail (2). Refer to Fuel Injector Replacement .
  2. Install the fuel rail (2) to the intake manifold (10).
  3. Apply a 5 mm (0.020 in) band of GM P/N 12345382 (Canadian P/N 10953489) threadlock or equivalent to the threads of the fuel rail and intake manifold bolts.
  4. CAUTION: The fuel rail stop bracket must be installed onto the engine assembly. The stop bracket serves as a protective shield for the fuel rail in the event of a vehicle frontal crash. If the fuel rail stop bracket is not installed and the vehicle is involved in a frontal crash, fuel could be sprayed possibly causing a fire and personal injury from burns.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the intake mounting bolts (3).

    Tighten:  Tighten the intake manifold bolts to 10 N.m (89 lb in).

  6. Install the fuel rail (4) mounting bolts.

    Tighten:  Tighten the intake manifold bolts to 10 N.m (89 lb in).

  7. IMPORTANT: Ensure that the electrical connectors are attached to the proper fuel injector.
  8. Reconnect the electrical connectors (5) for the fuel injectors (7).
  9. Reconnect the fuel feed hose (1) to the fuel rail (2).
  10. Reconnect the negative battery cable.
  11. Perform the following procedure in order to inspect for leaks:
    1. Turn the ignition switch ON for 2 seconds.
    2. Turn the ignition switch OFF for 10 seconds.
    3. Turn the ignition switch ON.
    4. Inspect for fuel leaks.
  12. Install the engine sight covers. Refer to Engine Sight Shield Replacement in Engine Mechanical - 6.0L.
  13. Program the transmitters. Refer to Transmitter Programming (Domestic and Japan) or Transmitter Programming (Export - Including Canada) in Keyless Entry.