Installation Procedure
- Install a NEW fuel pump module seal onto the fuel tank.
- Tilt the module toward the rear of the fuel tank to allow the fuel level sensor float arm to clear the tank opening. Install the module into the fuel tank.
- Lower the module assembly into the tank. Ensure that the fuel level sensor harness connector is positioned properly.
- Install the module lock ring over the module pipes and electrical harness, and into position on the top of the module.
- Use the J 45722 in order to install the fuel sender lock ring. See Special Tools . Turn the fuel sender lock ring in a clockwise direction.
- Remove the J 45722 from the lock ring. See Special Tools .
- Connect the fuel tank feed pipe quick connect fitting (5). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Connect the fuel tank vent pipe quick connect fittings (2, 3). Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Connect the fuel pressure sensor and fuel pump module electrical connectors (1, 4).
- Install the fuel tank. Refer to Fuel Tank Replacement .
IMPORTANT:
The reservoir must be tipped slightly during installation to avoid bending the fuel level sensor float arm.
IMPORTANT:
Always replace the fuel sender seal when installing the fuel sender assembly. Replace the lock ring if necessary. Do not apply any type of lubrication in the seal groove.
Ensure the lock ring is installed with the correct side facing upward. A correctly installed lock ring will only turn in a clockwise direction.
Ensure the lock ring is installed with the correct side facing upward. A correctly installed lock ring will only turn in a clockwise direction.