Circuit/System Testing
- Ignition OFF, disconnect the fuel heater relay from the underhood auxiliary fuseblock.
- Connect a test lamp between the control circuit terminal 86 and 12 volts.
- Ignition ON, command the fuel heater ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
- If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
- If the test lamp is always OFF, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM.
- Ignition OFF, connect a test lamp between the control circuit terminal 86 and the ignition 1 voltage circuit terminal 85.
- Ignition ON, command the fuel heater ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states.
- If the test lamp is always OFF, repair the ignition 1 voltage circuit for an open/high resistance.
- If all circuits test normal, test or replace the fuel heater relay.