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Home >> Chevrolet >> 2009 >> HHR LS, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Power Steering System) >> Repair Instructions >> Steering Gear Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2010 Pontiac G5 and 2010 Chevrolet Cobalt. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the steering gear to the vehicle through the left wheelhouse opening.
    2. Fig 1: View Of Steering Gear Bolts
    GM851710Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  2. Install the steering gear bolts.

    Tighten:  Tighten the bolts to 110 N.m (81 lb ft).

  3. Install the transmission rear mount. Refer to Transmission Rear Mount Replacement .
    4. Fig 2: View Of Intermediate Shaft-To-Steering Gear Pinch Bolt
    GM851655Courtesy of GENERAL MOTORS CORP.
  4. Connect the intermediate steering shaft to the steering gear.
  5. Install a new intermediate steering shaft bolt.

    Tighten:  Tighten the bolt to 34 N.m (25 lb ft).

    6. Fig 3: View Of Tie Rod End To Steering Knuckle
    GM854972Courtesy of GENERAL MOTORS CORP.
  6. Install the rack and pinion outer tie rod ends to the steering knuckles.
  7. Install new rack and pinion outer tie rod end nuts.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft) plus 90 degrees.

  8. Install the front tire/wheel assemblies. Refer to Tire and Wheel Removal and Installation .
  9. Adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment .
  10. If equipped with RPO JL4, calibrate the steering angle sensor. Refer to Control Module References .
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