Removal Procedure
- Install the engine support fixture. Refer to ENGINE SUPPORT FIXTURE .
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the front tires and wheels. Refer to Tire and Wheel Removal and Installation .
- Remove the left engine splash shield. Refer to Engine Splash Shield Replacement .
- Remove the exhaust flexible pipe. Refer to Exhaust Flexible Pipe Replacement .
- Remove the propeller shaft if the vehicle is equipped with all wheel drive. Refer to Propeller Shaft Replacement .
- Remove both lower ball joint retaining nuts. Refer to Lower Control Arm Replacement .
- Remove the lower ball joints from the steering knuckles. Refer to Lower Control Arm Replacement .
- Disconnect the stabilizer shaft links from the stabilizer shaft. Refer to Stabilizer Shaft Link Replacement .
- Remove the power steering gear heat shields. Refer to Steering Gear Heat Shield Replacement .
- Disconnect the intermediate shaft from the steering gear stub shaft. Refer to Intermediate Steering Shaft Replacement .
- Remove the power steering gear bolts. Refer to Steering Gear Replacement .
- Remove the power steering gear from the frame. Refer to Steering Gear Replacement .
- Use mechanics wire secure the power steering gear to the exhaust manifold.
- Remove the power steering cooler inlet pipe from the frame. Refer to Power Steering Cooler Pipe/Hose Replacement .
- Remove and discard the engine and transmission mount lower nuts.
- Lower the vehicle until the frame contacts the J 39580 . See Special Tools .
- Remove the underbody rear side rail. Refer to Underbody Rear Side Rail Replacement .
- Remove the front crossmember brace bolts (3).
- Remove the front frame to body bolts (2).
- Remove the front crossmember brace (1).
- Remove the reinforcement bolts (2).
- Remove the reinforcement studs (3).
- Remove the frame to body bolts (4).
- Remove the reinforcements (1).
- Raise the vehicle in order to separate the frame from the vehicle.
- Remove the frame brace bolts.
- Remove the frame brace.
- Remove the stabilizer shaft. Refer to Stabilizer Shaft Insulator Replacement .
- Remove the lower control arms. Refer to Lower Control Arm Replacement .
- Remove the frame insulators from the frame. Refer to Front Frame Cushion or Insulator Replacement and Rear Frame Cushion or Insulator Replacement .
NOTE:
Whenever the steering gear is moved in relation to the body, disconnect the intermediate shaft from the steering gear stub shaft.
NOTE:
When the frame insulator bolts are removed, always discard the bolts and replace with new bolts.