Specifications Index

COBALT & G5 (CANADIAN) SPECIFICATIONS INDEX

System		Specification/Procedure
Air Conditioning
Service		REFRIGERANT SYSTEM CAPACITIES
Torque		FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut
Wheel Drive Shaft Nut - Except LNF and MU3		155 Ft. Lbs. (210 N.m)
Wheel Drive Shaft Nut - LNF and MU3		159 ft. lbs. (215 N.m)
Battery		BATTERY USAGE
Brakes
Bleeding Sequence		RR, LF, LR, RF See HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) or for rear caliper on Cobalt SS, see HYDRAULIC BRAKE SYSTEM BLEEDING (REAR BRAKE CALIPER - COBALT SS)
Disc Brakes
	Service Specifications	DISC BRAKE COMPONENT SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Drum Brakes
	Service Specifications	DRUM BRAKE COMPONENT SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Charging
Generator		GENERATOR USAGE
Torque		FASTENER TIGHTENING SPECIFICATIONS
Drive Belts
Adjustment		Serpentine drive belts are not adjustable
Drive Belt Routing		For 2.0L See illustration under DRIVE BELT REPLACEMENT For 2.2L or 2.4L, See illustration under DRIVE BELT REPLACEMENT
Engine Cooling
General Service Specifications		NA
	Radiator Cap Pressure	Specification is stamped on pressure cap
	Thermostat R & I
	2.0L	ENGINE COOLANT THERMOSTAT REPLACEMENT (LNF)
	2.2L	NA
	Water Pump R & I
	2.0L	WATER PUMP REPLACEMENT (LNF)
	2.2L	WATER PUMP REMOVAL
Engine Mechanical
2.0L
	Compression	No cylinder should read less than 100 psi (690 kPa) No cylinder should be less than 70 percent of the highest cylinder ENGINE COMPRESSION TEST
	Oil Pressure	50-80 psi (344.75-551.60 kPa)
	Overhaul	ENGINE MECHANICAL SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
2.2L
	Compression	No cylinder should read less than 100 psi (690 kPa) No cylinder should be less than 70 percent of the highest cylinder ENGINE COMPRESSION TEST
	Oil pressure	50-80 psi (344.75-551.60 kPa)
Overhaul		ENGINE MECHANICAL SPECIFICATIONS (LAP, LE8)
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Fluid Specifications		See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive PlateTorque
2.0L & 2.2L
	AT	First Pass 39 (53) Final Pass + An Additional 25 Degrees
	MT	First Pass 39 (53) Final Pass + An Additional 25 Degrees
Fuel System
Pressure Specification
	2.0L	57-67 psi (395-464 kPa) key on, engine off
	2.2L	50-60 psi (345-414 kPa) key on, engine off
	Fuel Pressure Test Procedure
	2.0L	FUEL SYSTEM DIAGNOSIS
	2.2L	FUEL SYSTEM DIAGNOSIS (NT7, NU1) or FUEL SYSTEM DIAGNOSIS (NU6)
	Fuel Filter Location	2.0L fuel strainer attaches to the lower end of the fuel pump module 2.2L NT7 fuel filter is located on the fuel feed pipe, between the fuel pump and the fuel injectors 2.2L NU6 fuel filter is retained in the fuel pump module housing by a retaining tab
	Fuel Filter R & I	2.0L FUEL PUMP MODULE REPLACEMENT 2.2L NT7 FUEL FILTER REPLACEMENT (NT7) 2.2L NU6 FUEL PUMP MODULE REPLACEMENT (NU6)
Ignition
Firing Order & Cylinder Identification
2.0L		FIRING ORDER & CYLINDER IDENTIFICATION
2.2L		FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance)		Coil on Plug
Ignition Wires (Routing)		Coil on Plug
Spark Plug
2.0L (Type NA)
	Gap	0.035-0.030 in (0.9-0.75 mm)
	Torque	12.5-17 lb ft (17-23 N.m)
2.2L (Type NA)
	Gap	0.040 in (1.0 mm)
	Torque	15 ft. lbs. (20 N.m)
Starting
Starter		NA
Torque		FASTENER TIGHTENING SPECIFICATIONS
Wheel Alignment
	Adjustment Specifications	WHEEL ALIGNMENT SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque (See Tightening Pattern under wheel and tire INSTALLATION PROCEDURE		100 Ft. Lbs. (140 N.m)