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Home >> Chevrolet >> 2010 >> Traverse LS, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 23 (Engine Control System & Fuel System - 3.6L - Introduction) >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Outlook, 2009 GMC Acadia, 2009 Chevrolet Traverse, and 2009 Buick Enclave. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying EVAP Canister Vent Rear Pipe Quick Connect Fittings
    GM1860064Courtesy of GENERAL MOTORS CORP.
  1. If the fuel tank was replaced, perform the following steps, otherwise proceed the step 21.
  2. Install the fuel tank module. Refer to Fuel Tank Module Replacement .
  3. Lay the EVAP canister vent rear pipe into position on the fuel tank.
  4. Connect the EVAP canister vent rear pipe quick connect fittings (1) to the fuel tank rollover valves. Refer to Plastic Collar Quick Connect Fitting Service .
  5. Connect the EVAP canister vent rear pipe quick connect fitting (2) to the fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service .
  6. Install the EVAP canister vent rear pipe to the retaining features (3) built into the fuel tank.
    7. Fig 2: View Of EVAP Canister Vent Rear Pipe Quick Connect Fitting
    GM1860060Courtesy of GENERAL MOTORS CORP.
  7. Insert the rear of the EVAP canister into the EVAP canister bracket retainers (1), squeeze the retainer (2), and set the EVAP canister assembly into place.
  8. Connect the EVAP canister vent rear pipe quick connect fitting (1) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service .
    9. Fig 3: Identifying Fuel Tank Pressure Sensor
    GM1860044Courtesy of GENERAL MOTORS CORP.
  9. Place the fuel sender wiring harness into the channel in the fuel tank.
  10. Connect the fuel sender wiring harness electrical connectors to the fuel tank module (1), fuel tank pressure sensor (2), and EVAP canister vent solenoid (3).
    11. Fig 4: View Of EVAP Canister Vent Front Pipe Quick Connect Fitting
    GM1860042Courtesy of GENERAL MOTORS CORP.
  11. Lay the EVAP canister vent front pipe into position on the fuel tank.
  12. Connect the EVAP canister vent rear pipe quick connect fitting (1) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service .
  13. Install the EVAP canister vent rear pipe to the retaining features (2) built into the fuel tank.
    14. Fig 5: Identifying Fuel Pump Fuel Feed Line Quick Connect Fitting
    GM1860041Courtesy of GENERAL MOTORS CORP.
  14. Route the fuel pump fuel feed pipe under the EVAP canister vent rear pipe and lay into position on the fuel tank.
  15. Connect the fuel pump fuel feed line quick connect fitting (1) to the fuel tank module. Refer to Plastic Collar Quick Connect Fitting Service .
  16. Install the fuel pump fuel feed line to the retaining features (2) built into the fuel tank.
    17. Fig 6: View Of Foam Pad Insulators
    GM1860040Courtesy of GENERAL MOTORS CORP.
  17. Install the foam pad insulators (1) onto the top of the fuel tank.
    18. Fig 7: Identifying Fuel Tank Shields Front & Rear
    GM1860039Courtesy of GENERAL MOTORS CORP.
  18. Install the fuel tank rear (4) and front (1) shields onto the fuel tank.
  19. Install the fuel tank front and rear shield push on nuts (2).
  20. Install the fuel tank front and rear shield nuts (3) until snug.
    21. Fig 8: View Of Fuel Tank
    GM1860038Courtesy of GENERAL MOTORS CORP.
  21. With the aid of an assistant, remove the fuel tank from the work surface and place on the adjustable jack.
  22. With the aid of the assistant, raise the fuel tank into position under the vehicle.
    23. Fig 9: Identifying Fuel Tank Straps
    GM1859797Courtesy of GENERAL MOTORS CORP.
  23. Install the fuel tank straps (1).
    24. Fig 10: Identifying Fuel Tank Strap Bolts
    GM1859792Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to Fastener Caution .
  24. Install the fuel tank strap bolts (1).

    Tighten:  Tighten the bolts to 47 N.m (35 lb ft).

  25. Remove the adjustable jack from under the fuel tank.
  26. Install the left underbody side rail. Refer to Underbody Rear Side Rail Replacement .
    27. Fig 11: Identifying Fuel Sender Wiring Harness Electrical Connector
    GM1859786Courtesy of GENERAL MOTORS CORP.
  27. Connect the fuel sender wiring harness electrical connector (2) to the body wiring harness electrical connector.
  28. Install the fuel sender wiring harness clip (1) to the underbody side rail extension.
  29. Connect the vent hose to the left rear of the fuel tank.
    30. Fig 12: View Of Fuel Tank Evaporative Emission Canister Vent Front Pipe Quick Connect Fitting
    GM1859788Courtesy of GENERAL MOTORS CORP.
  30. Connect the fuel tank EVAP canister vent front pipe quick connect fitting (5) to the chassis EVAP line. Refer to Plastic Collar Quick Connect Fitting Service .
  31. Connect the fuel pump fuel feed line quick connect fitting (6) to the chassis fuel line. Refer to Plastic Collar Quick Connect Fitting Service .
    32. Fig 13: Identifying Fuel Fill Pipe
    GM1859411Courtesy of GENERAL MOTORS CORP.
    NOTE: Ensure that the notch in the fill hose aligns with the tab on the fuel tank.
  32. Position and install the fuel tank fill pipe (2) to the fuel tank.
  33. Connect the EVAP canister vent rear pipe quick connect fitting (4) to the recirculation line on the fuel fill pipe (3). Refer to Plastic Collar Quick Connect Fitting Service .
  34. Tighten the fuel tank fill hose clamp (1) at the fuel tank.

    Tighten:  Tighten the clamp to 3.3 N.m (29 lb in).

  35. Lower the vehicle.
  36. Refill the fuel tank.
  37. Tighten the fuel fill cap.
  38. Use the following procedure in order the inspect for leaks:
    1. Turn the ignition ON, with the engine OFF, for 2 seconds.
    2. Turn the ignition OFF for 10 seconds.
    3. Turn the ignition ON, with the engine OFF.
    4. Inspect for fuel leaks.
  39. Install the fuel injector sight shield. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT .
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