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Home >> Chevrolet >> 2011 >> HHR LS, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.2L Or 2.4L - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement >> Removal Procedure
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Removal Procedure

    Fig 1: Fuel Feed Line
    GM1625417Courtesy of GENERAL MOTORS COMPANY
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (Without CH 48027) , Fuel Pressure Relief (CH 48027) .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  3. Disconnect the fuel feed line quick connect fitting from the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
  4. Fig 2: EVAP Canister Purge Valve Tube
    GM1623766Courtesy of GENERAL MOTORS COMPANY
  5. Disconnect the evaporative emission (EVAP) purge tube from the intake manifold. Refer to Plastic Collar Quick Connect Fitting Service .
  6. Fig 3: TAC, Fuel Injector Harness & Generator Electrical Connectors
    GM1623764Courtesy of GENERAL MOTORS COMPANY
  7. Disconnect the fuel injector harness electrical connector (2).
  8. Disconnect the manifold absolute pressure (MAP) sensor electrical connector.
  9. Fig 4: Fuel Injector Harness Electrical Connector Clip
    GM1623549Courtesy of GENERAL MOTORS COMPANY
  10. Remove the fuel injector harness electrical connector clips (4 and 5) from the intake manifold.
  11. Fig 5: View Of Fuel Rail
    GM1578472Courtesy of GENERAL MOTORS COMPANY
  12. Remove the fuel rail studs.
  13. NOTE:

    Use care when removing the fuel rail assembly in order to prevent damage to the fuel injectors electrical connector terminals and spray tips.

  14. Pull the fuel rail back and upward in order to release the fuel injectors from the cylinder head ports.
  15. Remove the fuel rail.
  16. Remove the fuel injectors, if necessary. Refer to Fuel Injector Replacement .