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Installation Procedure

  1. Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area.
  2. Inspect for any of the following problems in order to help prevent future breakage of the window:
    • High weld.
    • Solder spots.
    • Hardened sealer.
    • Any other obstruction or irregularity in the pinch-weld flange.
  3. After repairing the opening as indicated, perform the following steps:

    Remove all traces of broken glass from the outer cowl panel, seats, floor, and defroster ducts.

    4. Fig 1: Applying Adhesive Bead
    GM2027903Courtesy of GENERAL MOTORS COMPANY
  4. Apply adhesive bead.

    Cut into the tip of the cartridge in such a way that a bead of adhesive approx. 13 mm (0.511 in) thick is produced.

  5. Install the windshield upper reveal molding. Refer to Windshield Upper Reveal Molding Replacement .
  6. Insert windshield.
    • Place the windshield on the roof frames and lower down.
    • Insert windshield with BO-641  holder.
  7. Secure windshield in position with fabric tape.
  8. Second mechanic required.
  9. Clean any excess urethane adhesive from the body.
  10. Use a soft spray of warm water in order to immediately water test the window.
  11. Inspect the window for leaks.
  12. If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
  13. Retest the window for leaks.
  14. Maintain the following conditions in order to properly cure the urethane adhesive:
    • Partially lower a door window in order to prevent pressure buildups when closing doors before the urethane adhesive cures.
    • Do not drive the vehicle until the urethane adhesive is cured. Refer to the above curing times.
    • Do not use compressed air in order to dry the urethane adhesive.
  15. Install the windshield outside moisture sensor. Refer to Windshield Outside Moisture Sensor Replacement .
  16. Install the remote control door lock receiver. Refer to Remote Control Door Lock Receiver Replacement .
  17. Install the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
  18. Install the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement .
  19. Connect the battery negative connection. Refer to Battery Negative Cable Disconnection and Connection (without Start/Stop System) .
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