Common Specs & Procedures Index
ORLANDO COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT SYSTEM SPECIFICATIONS | ||
| Torque | Automatic - FASTENER TIGHTENING SPECIFICATIONS Manual - FASTENER TIGHTENING SPECIFICATIONS |
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| Axle Nut/Hub Nut | |||
| First Pass - 150 N.m (111 lb ft) Release - 45° Final Pass - 250 N.m (184 lb ft) |
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| Battery | N/A | ||
| Brakes | |||
| Bleeding Sequence | RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) |
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| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR USAGE | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See Figure Under DRIVE BELT REPLACEMENT | ||
| Engine Cooling | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | Pressure Stamped On Radiator Cap Or Surge Tank Cap | ||
| Thermostat R & I | |||
| 2.4L | ENGINE COOLANT THERMOSTAT REPLACEMENT | ||
| Water Pump R & I | |||
| 2.4L | WATER PUMP REPLACEMENT | ||
| Engine Mechanical | |||
| 2.4L | |||
| Compression | No cylinder should be less than 70 percent of highest cylinder. No cylinder should read less than 690 kPa (100 psi) ENGINE COMPRESSION TEST | ||
| Oil Pressure | Minimum @ 1,000 RPM @ 90°c (194°F) - 206.84-482.63 kPa (30-70 psi) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS (LAF, LEA OR LUK) | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS (LAF, LEA OR LUK) | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | First Pass - 53 N.m (39 lb ft) Final Pass 25° |
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| Fuel System | |||
| Pressure Specification | Ignition ON, Engine OFF, 345-690 kPa (50-100 psi) Engine at IDLE, 300-400 kPa (43-58 psi) |
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| Fuel Pressure Test Procedure | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Filter Location | Fuel Filter Is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | FUEL TANK FUEL PUMP MODULE REPLACEMENT | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Individual Ignition Coil/Module Assemblies | ||
| Ignition Wires (Routing) | |||
| 2.4L | Coil On Plug | ||
| Spark Plug - See Parts catalog for spark plug usage. | |||
| 2.4L | |||
| Gap | 0.75-0.90 mm (0.030-0.035 lb ft) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Starting | |||
| Starter | N/A | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 N.m (103 lb ft) For wheel nut tightening sequence (star pattern), see illustration under INSTALLATION PROCEDURE |
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