Installation Procedure
- Clean all sealing surfaces.
- Install the closing plate (1).
- Install the 4 closing plate bolts (2) and tighten in two passes:
- First pass to 3.5 (31 lb in).
- Final pass to an additional 10 (89 lb in).
- Install a NEW exhaust gas recirculation valve flat washer (5).
- Install the exhaust gas recirculation valve (3).
- Install the 2 exhaust gas recirculation valve bolts (4) and tighten in two passes:
- First pass to 6 (53 lb in).
- Final pass to an additional 10 (89 lb in).
- Position the exhaust pressure sensor pipe (5).
- Install the 3 exhaust pressure sensor pipe bolts (3, 6) and tighten to 9 (80 lb in).
- Connect the exhaust gas recirculation valve wiring harness plug.
- Clip in the 3 wiring harness clips (1) to the exhaust gas recirculation pipe bracket (2).
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
- Fill and bleed the cooling system. Refer to Cooling System Draining and Filling (GE-47716 Fill) , Cooling System Draining and Filling (Static Fill) .
- Install the engine sight shield. Refer to Engine Sight Shield Replacement .
CAUTION:
Refer to Fastener Caution .