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Removal Procedure

WARNING:

Refer to Glass and Sheet Metal Handling Warning .

NOTE:

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Position the vehicle on the level ground and move the front wheels to the straight-ahead position.
  2. Disconnect the battery. Refer to Battery Negative Cable Disconnection and Connection .
  3. Remove the liftgate upper trim finish panel. Refer to Liftgate Upper Trim Finish Panel Replacement .
  4. Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish Panel Replacement .
  5. Remove the liftgate lower trim finish panel. Refer to Liftgate Lower Trim Finish Panel Replacement .
  6. Remove the high mount stop lamp. Refer to High Mount Stop Lamp Replacement .
  7. Remove the rear window wiper motor. Refer to Rear Window Wiper Motor Replacement .
  8. Disconnect the electrical connectors from the liftgate window defogger bus bars.
  9. Cover the following parts to protect from the broken glass:
    • Seats
    • Carpeting
    10. Fig 1: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If the original window is being reused the window lace is not serviceable.

  10. Using the appropriate tool, carefully cut around the lace (1), start in the center working from side to side of the windshield to access the urethane adhesive bead
    11. Fig 2: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Use care when removing the rear window not to cut off the locator pins on the left and right sides. If the locating pins are cut off it will be necessary to use masking tape to tape the window in place until the auto-adhesive cures.

    NOTE:

    Keep the cutting edge of the tool against the window.

  11. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.079 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A  sealant remover (Cold Knife).
    • BO-39032  removal tool or equivalent in order to remove the window.
    12. NOTE:

    A second mechanic is required.

  12. Remove the liftgate window.
  13. If the liftgate window rubber is damaged, replace it with a new one.
  14. Cut off the adhesive bead on the glass pane.
  15. Repair any paint damage.
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