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Removal Procedure

WARNING:

Refer to Cracked Window Warning .

NOTE:

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Position the vehicle on the level ground and move the front wheels to the straight-ahead position.
  2. Disconnect the battery. Refer to Battery Negative Cable Disconnection and Connection .
  3. Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement .
  4. Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
  5. Remove the remote control door lock receiver. Refer to Remote Control Door Lock Receiver Replacement .
  6. Remove the windshield outside moisture sensor. Refer to Windshield Outside Moisture Sensor Replacement .
    7. WARNING:

    Refer to Defroster Outlet Warning .

  7. Cover the following parts to protect from broken glass:
    • Upper dash pad.
    • Defroster outlets and A/C outlets.
    • Seats and carpeting.
    8. Fig 1: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    If the original window is being reused the window lace is not serviceable.

  8. Using the appropriate tool, carefully cut around the lace (1), start in the center working from side to side of the windshield to access the urethane adhesive bead.
    9. Fig 2: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Use care when removing the window not to cut off the locator pins on the left and right sides. If the locating pins are cut off it will be necessary to use masking tape to tape the window in place until the auto-adhesive cures.

    NOTE:

    Keep the cutting edge of the tool against the window.

  9. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.079 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A  sealant remover.
    • BO-39032  removal tool or equivalent in order to remove the window.
    10. Fig 3: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Keep the cutting edge of the appropriate tool against the window. Do this from inside the vehicle.

  10. If necessary, use the appropriate tool to remove the bottom corners of the windshield from the urethane adhesive.
    11. NOTE:

    A second mechanic is required.

  11. Remove the windshield.
  12. Remove the windshield upper reveal molding. Refer to Windshield Upper Reveal Molding Replacement .
  13. Repair any paint damage.
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