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Installation Procedure

    Fig 1: Chassis Frame Ground Fastener
    GM3344953Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  1. Install the battery positive cable frame ground fastener (1) and tighten to 9 (80 lb in).
  2. Install the battery positive cable drivetrain and front suspension ground fastener (2) and tighten to 9 (80 lb in).
    3. Fig 2: Removing Protective Boot On Battery Positive Cable
    GM2917960Courtesy of GENERAL MOTORS COMPANY
  3. Install the battery positive cable (2) to the accessory DC power control module (4) and tighten the fastener (2) to 22 (16 lb ft).
  4. Install the protective boot (1) over the battery positive cable fastener (2).
  5. Install the heater coolant heater bracket. Refer to Heater Coolant Heater Bracket Replacement .
  6. Install the battery tray. Refer to Battery Tray Replacement .
    7. Fig 3: Battery Positive Cable Retainers
    GM2917965Courtesy of GENERAL MOTORS COMPANY
  7. Attach the battery positive cable retainers (1) to the battery tray and bracket.
    8. Fig 4: Battery Positive Cable Retainer
    GM3213086Courtesy of GENERAL MOTORS COMPANY
  8. Install the battery positive cable retainer (1) to the battery tray.
    9. Fig 5: Battery
    GM3213057Courtesy of GENERAL MOTORS COMPANY
  9. Install the battery (1) into position on the battery tray.
    10. Fig 6: Battery Hold Down Retainer Fastener
    GM3213054Courtesy of GENERAL MOTORS COMPANY
  10. Install the battery hold down retainer (2) and tighten the fastener (1) to 8 (71 lb in).
    11. Fig 7: Battery Positive Cable Fastener
    GM3213084Courtesy of GENERAL MOTORS COMPANY
  11. Install the battery positive cable (2) to the underhood fuse block stud and tighten the fastener (3) to 22 (16 lb ft).
  12. Install the underhood fuse block cover (1).
    13. Fig 8: Protective Cover
    GM2917974Courtesy of GENERAL MOTORS COMPANY
  13. Connect the connectors (4) to the battery positive cable.
  14. Install the battery positive cable to the battery post and tighten the clamp fastener (2) to 5 (44 lb in).
  15. Install the protective cover (1) to the battery positive cable.
  16. Install the plenum front panel. Refer to Plenum Front Panel Replacement .
  17. Install the high voltage disconnect circuit connector cover. Refer to High Voltage Disconnect Circuit Connector Cover Replacement .
  18. Install the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement .
  19. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
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