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Home >> Chevrolet >> 2016 >> Malibu Premier >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L (LTG) - Repair Instructions >> Repair Instructions >> Fuel Tank Fuel Pump Module Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Fuel Tank Fuel Pump Module
    GM4230590Courtesy of GENERAL MOTORS COMPANY
  1. Install NEW O-Ring (2)
  2. Install Fuel Tank Fuel Pump Module (1)
  3. Fig 2: Fuel Pump Vent Pipe
    GM4230539Courtesy of GENERAL MOTORS COMPANY
  4. Connect Fuel Pump Vent Pipe (1) - Plastic Collar Quick Connect Fitting Service 
  5. Fig 3: Fuel Pump Lock Ring
    GM4230523Courtesy of GENERAL MOTORS COMPANY
  6. Install Fuel Pump Lock Ring (1) - CH 45722  Fuel Sender Lock Ring Wrench
  7. Fig 4: Electrical Connector
    GM4230507Courtesy of GENERAL MOTORS COMPANY
  8. Connect Fuel and EVAP Pipe (2) (Qty: 2) - Plastic Collar Quick Connect Fitting Service 
  9. Connect Electrical Connector (1) at Fuel Tank Fuel Pump Module (Qty: 2)
  10. Install Fuel Tank Replacement