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Home >> Chevrolet >> 2017 >> Malibu LS >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.5L (LFV) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Removal Procedure
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Removal Procedure

  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief 
    WARNING: Refer to Safety Glasses Warning .
  2. Drain the fuel tank. Refer to Fuel Tank Draining 
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  4. {If equipped} Underbody Rear Air Deflector Replacement - Right Side (XFE) - Remove
  5. Exhaust Muffler Replacement (Dual Exhaust)Exhaust Muffler Replacement (Single Exhaust) - Remove
  6. Wiring Harness (1) - Disconnect
    Fig 1: Wiring Harness
    GM4239842Courtesy of GENERAL MOTORS COMPANY
  7. Wiring Harness (1) @ Retainer (7) - Remove [2x]
  8. Fuel Tank Vent Pipe (2) @ Fuel Tank Filler Pipe (3) - Disconnect Plastic Collar Quick Connect Fitting Service 
  9. Fuel Tank Filler Hose Clamp (6) - Remove
  10. Fuel Tank Filler Hose (5) @ Fuel Tank (4) - Remove
  11. Evaporative Emission Canister Purge Pipe (1) @ Evaporative Emission Pipe (2) - Disconnect Plastic Collar Quick Connect Fitting Service 
    Fig 2: Evaporative Emission Canister Purge Pipe
    GM4239982Courtesy of GENERAL MOTORS COMPANY
  12. Fuel Feed Pipe (3) @ Fuel Feed Pipe (4) - Disconnect Plastic Collar Quick Connect Fitting Service 
  13. Evaporative Emission Canister Filter Pipe (6) @ Evaporative Emission Canister (5) - Disconnect Plastic Collar Quick Connect Fitting Service 
  14. Place a suitable adjustable jack under the fuel tank.
    Fig 3: Fuel Tank Strap Bolt
    GM4239878Courtesy of GENERAL MOTORS COMPANY
  15. Fuel Tank Strap Bolt (1) - Remove [4x]
  16. Fuel Tank Strap (2) - Remove [2x]
  17. Fuel Tank (1) - Remove
    Fig 4: Fuel Tank
    GM4239886Courtesy of GENERAL MOTORS COMPANY
  18. If replacing fuel tank transfer parts as necessary.