Removal Procedure
- Identify how to disable high voltage.
- Identify how to test for the presence of high voltage.
- Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.
- Disable high voltage system. Refer to High Voltage Disabling
- Remove Rear Compartment Floor Stowage Trim Compartment. Refer to Rear Compartment Floor Stowage Trim Compartment Replacement
- Disconnect Battery Negative Cable. Refer to Battery Negative Cable Disconnection and Connection
- Drain the cooling system. Refer to Drive Motor Generator Power Inverter Module Cooling System Draining and Filling
- Loosen Clamps (3, 5) (Qty: 2) using BO-38185 pliers
- Remove Coolant Hoses (Qty: 2)
- Disconnect Electrical Connectors (2, 4)
- Remove the battery positive and negative cable nut (APM ground cable) (6).
- Remove the battery positive and negative cable nut (B+ APM Module to Battery Fuse Block) (7).
- Remove 2 the accessory dc power control module nuts (1).
- Remove the accessory dc power control module bolt (8).
- Remove the accessory dc power control module (9).
WARNING:
Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.
The High Voltage Disabling procedure will perform the following tasks:
Failure to follow the procedures exactly as written may result in serious injury or death.
CAUTION:
Ensure the cooling system is drained, and hoses are removed prior to disconnecting any electrical connections. Failure to do this may result in damage to the electrical connectors or components. Any damaged electrical connectors or components must be replaced.
Fig 1: Accessory DC Power Control Module, Bolt, Nuts, Coolant Hoses, Clamps And Electrical Connectors