Installation Procedure
Lubricate the valve lifter follower (1) with engine oil.
- Install valve lifter follower (1) into the head bore aligning the guide pins with the grooves in the fuel pump head bore prior to installing the gauge.
- Install the EN-51365 gauge (2).
- With help of an assistant rotate the crankshaft until the EN-51365 gauge (2) is flush with the cylinder head. This indicates the camshaft lobe is at the base circle position.
- Remove the EN-51365 gauge (2).
- Valve Lifter Follower(1) - Remove
Lubricate the valve lifter follower (1) with engine oil.
- Install valve lifter follower (1) into the head bore aligning the guide pins with the grooves in the fuel pump head bore..
- Fuel Pump Seal(2) - Install a NEW seal.
- Fuel Pump(3) - Install
- Install the 2 fuel pump bolts (4) alternating in steps of 1/2 turn.
- Fuel Pump Bolt(4) - Tighten[2x] 25 N.m (18 lb ft)
Remove the EN-6015 plugs from all connections.
- Fuel Feed Front Pipe(1)@Fuel Pump(2) - Connect - Metal Collar Quick Connect Fitting Service
Fuel Pump Insulator(3)@Fuel Pump(1) - Install
- Connect the electrical connector.(2)
Engine Wiring Harness Bracket - (2)Install
- Engine Wiring Harness Bracket Bolt(1) - Install and tighten[2x] 9 N.m (80 lb in)
- Fuel Feed Intermediate Pipe - Install - Fuel Feed Intermediate Pipe Replacement - High Pressure
Engine Wiring Harness(3) - Install
- Engine Wiring Harness Clip(1, 2) - Install[2x]
- Connect the camshaft position sensor electrical connector.(5)
- Electrical Connector(4)@Fuel Injection Fuel Rail - Connect
- Charge Air Cooler Outlet Air Hose@Throttle Body - Connect - Charge Air Cooler Outlet Air Hose Replacement
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Perform the scan tool learn/reset function:Control Module References .
NOTE:
The valve lifter follower (1) must be used in conjunction with the gauge (2) to fine the base circle of the camshaft.