Installation Procedure
- NOTE:
A second technician is required.
Install the fuel tank (1) to the jack (3).
- Position and raise the fuel tank (1).
- Fuel Tank Strap(2) - Install[2x]
- Fuel Tank Strap Bolt(4) - Install and tighten 22 N.m (16 lb ft)[4x]
- Lower and remove the hydraulic jack.(3)
Connect the electrical connector.(1)
Evaporative Emission Canister Filter Pipe(2) - Reposition
- Evaporative Emission Canister Filter Pipe(2)@Evaporative Emission Canister(1) - Connect - Plastic Collar Quick Connect Fitting Service
Close all connections with EN-6015 plugs.
- Connect the evaporative emission canister front pipe (1). Plastic Collar Quick Connect Fitting Service
- Fuel Feed Pipe - Underbody(1) - Connect - Plastic Collar Quick Connect Fitting Service .
Remove the EN-6015 plugs from all connections.
- Fuel Tank Vent Pipe(1) - Plastic Collar Quick Connect Fitting Service .
- Fuel Tank Filler Hose(2) - Install
- Clamp(3) - Tighten 2.5 N.m (22 lb in)
Position both parking brake cables.
- Parking Brake Cable(2)@Parking Brake Cable Bracket(1) - Install
- Parking Brake Cable(2)@Retainer(4) - Install[2x]
- Parking Brake Cable Nut(3) - Install and tighten 9 N.m (80 lb in)[2x]
Fuel Tank Heat Shield(1) - Install - Fuel Tank Heat Shield Replacement (1.4L LE2, and 1.6L Diesel LH7 - Notchback)Fuel Tank Heat Shield Replacement (1.6L Diesel LH7 - Hatchback)
- NOTE:
Do not cut the exhaust system.
Exhaust System(1) - Install - Exhaust System Replacement (Notchback)Exhaust System Replacement (Hatchback)Exhaust System Replacement (1.6L Diesel LH7)
- Lower the vehicle.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
CAUTION: