Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Drive Shaft Nut | |||
| Front | N/A | ||
| Rear | First Pass: 330 N.m (244 lb ft) Second Pass: loosen 45 degrees Final Pass: 270 N.m (199 lb ft) |
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| Battery | BATTERY ELECTRICAL DRAIN/PARASITIC LOAD TEST | ||
| Brakes | |||
| Bleeding Sequence | See HYDRAULIC BRAKE SYSTEM BLEEDING (J55) , or HYDRAULIC BRAKE SYSTEM BLEEDING (JL9) | ||
| Disc Brakes | |||
| Service Specifications | See DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Charging | |||
| Generator | CHARGING SYSTEM TEST , GENERATOR REPLACEMENT | ||
| Torque | 12 V STARTING AND CHARGING - FASTENER SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See illustration under DRIVE BELT TENSIONER REPLACEMENT - ACCESSORY | ||
| Engine Cooling | |||
| General Service Specifications | SPECIFICATIONS | ||
| Radiator Cap Pressure | RADIATOR SURGE TANK CAP TESTING | ||
| Thermostat R & I | |||
| ENGINE COOLANT THERMOSTAT REPLACEMENT - AUXILIARY RADIATOR INLET HOSE TO AUXILIARY RADIATOR INLET HOSE , or ENGINE COOLANT THERMOSTAT REPLACEMENT - AT ENGINE COOLANT MANIFOLD , or ENGINE COOLANT THERMOSTAT REPLACEMENT - RADIATOR INLET HOSE TO AUXILIARY RADIATOR INLET PIPE (WITH V09) | |||
| Water Pump R & I | |||
| WATER PUMP REPLACEMENT | |||
| Engine Mechanical | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure (Minimum - Hot) | 152 kPa (22 psi) at 1,000 engine RPM 207 kPa (30 psi) at 2,000 engine RPM 228 kPa (33 psi) at 3,000 engine RPM |
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| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | First Pass - 30 N.m (22 lb ft) Final Pass - additional 45 degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | CIRCUIT/SYSTEM VERIFICATION | ||
| Fuel Filter Location | Fuel Filter Is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | FUEL TANK FUEL PUMP MODULE REPLACEMENT | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | 170-220 Ω per 25.4 mm (1.0 in) | ||
| Ignition Wires (Routing) Straight down from coil assembly. | |||
| Spark Plug | |||
| See parts catalog | |||
| Gap | 0.95-1.10 mm (0.037-0.043 in) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Starting | |||
| Starter | STARTER REPLACEMENT | ||
| Torque | 12 V STARTING AND CHARGING - FASTENER SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 N.m (103 lb ft.) For tightening sequence, see Wheel Nut Tightening Sequence illustration under INSTALLATION PROCEDURE | ||