Installation Procedure
- Verify that all primers and urethane adhesive being used are within expiration dates.
- If reusing or replacing the window, use the appropriate tool, remove the urethane adhesive bead on the window surface and pinchweld flange to approximately 2 mm (0.078 in).
- NOTE:
Use Prep #1 Clear
Apply the Prep #1 clear primer to the bonding surface of the windows inside edge and the bonding surface of the pinchweld flange opening, refer to the instructions of the manufacturer's.
- NOTE:
Do not apply the black primer to the existing bead of the urethane adhesive on the pinch-weld flange. Apply the primer only to nicks, scratches or the primed surfaces.
NOTE:Following the urethane adhesive installation instructions, using P/N 9981062 (VM/P Naphtha) or equivalent to remove any excess of urethane adhesive within 3 minutes, otherwise it may not be possible to remove the urethane adhesive excess unless using mechanical means.
NOTE:The Prep #2 Black Primer is for, Blackout primer, UV Blackout.
Apply the Prep #2 urethane adhesive primer (2) around the perimeter of the window (1), refer to the instructions of the manufacturer's.
Install the spacers (2) for the window (1) to the marked locates on the pinchweld flange. If equipped
Cut the applicator nozzle in order to provide a bead of 12.7 mm (1/2 in) wide and 12.7 mm (1/2 in) high.
Use the appropriate tool in order to apply a smooth, continuous bead of urethane adhesive to the window or the pinchweld flange.
Use the edge of the window as a guide for the nozzle in order to apply a continuous bead of urethane adhesive (1) to the inner surface of the window (3).
With an assistant, place the window (1) and locators (2) into the locator slots in the pinchweld flange of the vehicle.
- NOTE:
To prevent damage to the window due to objects impacting an exposed edge, upon installation, the window must rest 1 mm (0.040 in) below the surface of the roof sheet metal.
Press firmly around the entire periphery of the window in order to wet-out the urethane adhesive bead.
Use masking tape (1) to hold the window (2) in the position until the urethane adhesive completely cures.
- Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
- NOTE:
Do not direct a hard stream of high pressure water to the freshly applied urethane adhesive.
Use a soft spray of warm water in order to immediately water test the window.
- Inspect the window for leaks.
- If any leaks are found, use a plastic paddle in order to apply extra urethane adhesive at the leak point.
- Retest the window for leaks.
- Maintain the following conditions in order to properly cure the urethane adhesive by manufacturers instructions:
- Partially lower a door window in order to prevent pressure buildups when closing doors before the urethane adhesive cures.
- Do not drive the vehicle until the urethane adhesive is cured. Refer to the instructions of the manufacturers curing times.
- Do not use compressed air in order to dry the urethane adhesive.
- Install the front section of the headliner only. Refer to Headlining Trim Panel Replacement (With Sunroof)Headlining Trim Panel Replacement (Without Sunroof) .
- Install the sunshade. Refer to Sunshade Replacement .
- Install the remote control door lock receiver. Refer to Remote Function Actuator Module Replacement if equipped.
- Install the rearview mirror. Refer to Inside Rearview Mirror Replacement .
- Install the windshield garnish moldings left and right side. Refer to Windshield Garnish Molding Replacement .
- Install the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
- Install the windshield wipers arms. Refer to Windshield Wiper Arm Replacement .
- Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
- Close the hood.