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Circuit/System Testing

NOTE:

Performing the Circuit/System Verification category first will aid in determining if a vehicle condition currently exists.

Circuit/System Testing is a step by step, positive-flow, testing sequence which allows the technician to perform each test step, in sequence, until a fault is detected. If the result of a numbered test step is NOT achieved, the Right Repair Arrow below the failed test will identify what actions need to take place. If the result of a numbered test step is achieved, the normal flow is to proceed to the next numbered test step, as indicated by the Down Pass Arrow.

Intrusive diagnostics are performed to locate the system fault. System harness connections are disconnected from the component or control module to test individual circuit functions. The component or control module will be used to assist in verifying the circuit function. When a test does not pass, the repair steps (Right Repair Arrow) will indicate what circuit faults to test. For example a short to voltage, short to ground, or open/high resistance.

When testing for individual circuit faults, the technician is expected to perform terminal inspections such as connection surfaces and terminal tension at both the harness and the component or control module. When a condition is determined to be intermittent a technician can use the Testing for Intermittent Conditions and Poor Connections , or Circuit Testing link in Electrical Information Reference for additional information.

The component and control module will also be diagnosed during the test steps. A retest of a component or control module should always be performed before replacement. For example, reconnect all components and control modules and retest the system to verify the condition still exists before replacing components or control modules.