Installation Procedure
NOTE:
Prepare service part before installation.
NOTE:
Squeeze Type Resistance Spot Welds (STRSW) are recommended. If access to use Squeeze Type Resistance Spot Welds is not possible, MIG/MAG 8 mm (5/16 in) plug welds may be used to replace those specific welds, unless otherwise noted:
- Prepare rocker reinforcement per installation requirements.
- Prepare all joining surfaces for welding as necessary.
- Apply weld-thru coating or equivalent to all welding surfaces. Anti-Corrosion Treatment and Repair
- Clean and prepare rocker reinforcement and vehicle for adhesive according to adhesive manufacturer's recommendations. METAL PANEL BONDING
- Apply structural adhesive (1) on the mating surfaces of rocker reinforcement and vehicle according to adhesive manufacturer's recommendations. METAL PANEL BONDING
- Install rocker reinforcement (1) to vehicle and clamp into place.
- Install all spot welds (1). [19X]
- Install underbody outer rail. Underbody Outer Front Side Rail Replacement (Inner) Underbody Outer Front Side Rail Replacement (Outer)
- Apply the sealers and anti-corrosion materials to the repair area as necessary. Anti-Corrosion Treatment and Repair
- Paint the repaired area. Basecoat/Clearcoat Paint Systems
- Install all related panels and components.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection (9C1, 5W4)Battery Negative Cable Disconnection and Connection (KL9)
- Enable the SIR System. SIR Disabling and Enabling
NOTE:
Only remove E-coat where adhesive will be applied.
NOTE:
Before refinishing, refer to Anti-Corrosion Treatment and Repair