Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Approximate Fluid Capacities | ||
| Torque | Fastener Specifications | ||
| Wheel Drive Shaft Nut | |||
| Rear | 185 lb ft (250 N.m) | ||
| Battery | Battery Inspection/Test or Battery Electrical Drain/Parasitic Load Test | ||
| Brakes | |||
| Bleeding Sequence | Manual JL9 - RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT - See Hydraulic Brake System Bleeding (Manual JL9) . J55, J6G - RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT - See Hydraulic Brake System Bleeding (Manual J55, J6G) . Pressure JL9 - RIGHT REAR, LEFT REAR, RIGHT FRONT, LEFT FRONT - See Hydraulic Brake System Bleeding (Pressure JL9) . J55, J6G - RIGHT REAR, LEFT FRONT, LEFT REAR, RIGHT FRONT - See Hydraulic Brake System Bleeding (Pressure J55, J6G) . |
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| Disc Brakes | |||
| Service Specifications | Disc Brake Component Specifications | ||
| Torque | Fastener Specifications | ||
| Charging | |||
| Generator | Charging System Test | ||
| Torque | Fastener Specifications | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | |||
| 2.0L | Drive Belt Replacement | ||
| 3.6L | Drive Belt Replacement | ||
| 6.2L | Drive Belt Replacement - Accessory (LT1) or Drive Belt Replacement - Accessory (LT4) | ||
| Engine Cooling | |||
| General Service Specifications | Specifications | ||
| Radiator Cap Pressure | Pressure Cap Testing | ||
| Thermostat R & I | |||
| 2.0L | Engine Coolant Thermostat Housing Replacement (LTG) | ||
| 3.6L | Engine Coolant Thermostat Housing Replacement (LGX) | ||
| 6.2L | Water Outlet Replacement (LT1, LT4) | ||
| Water Pump R & I | |||
| 2.0L | Water Pump Replacement (LTG) | ||
| 3.6L | Water Pump Replacement (LGX) | ||
| 6.2L | Water Pump Replacement (LT1, LT4) | ||
| Engine Mechanical | |||
| 2.0L | |||
| Compression | See Engine Compression Test | ||
| Oil Pressure | @ 700 RPM 212°F (100°C): 20-29 psi (140-200 kPa) | ||
| Overhaul | Engine Mechanical Specifications | ||
| Torque | Fastener Specifications | ||
| 3.6L | |||
| Compression | See Engine Compression Test | ||
| Oil Pressure | Minimum @ Idle 10 psi (69 kPa) Minimum @ 2000 RPM 20 psi (136 kPa) |
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| Overhaul | Engine Mechanical Specifications | ||
| Torque | Fastener Specifications | ||
| 6.2L | |||
| Compression | See Engine Compression Test | ||
| Oil pressure | 22 psi (152 kPa) @ 1000 RPM 30 psi (207 kPa) @ 2000 RPM 33 psi (228 kPa) @ 3000 RPM |
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| Overhaul | Engine Mechanical Specifications (LT1) or Engine Mechanical Specifications (LT4) | ||
| Torque | Fastener Specifications | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | |||
| 2.0L - A/T | First Pass: 15 lb ft (20 N.m) Second Pass: 22 lb ft (30 N.m) Final Pass: Additional 40 degrees |
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| 2.0L - M/T | First Pass: 22 lb ft (30 N.m) Final Pass: Additional 80 degrees |
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| 3.6L - A/T | First Pass: 22 lb ft (30 N.m) Final Pass: Additional 45 degrees |
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| 3.6L - M/T | First Pass: 22 lb ft (30 N.m) Final Pass: Additional 60 degrees |
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| 6.2L | First Pass: 11 lb ft (15 N.m) Second Pass: 22 lb ft (30 N.m) Final Pass: Additional 45 degrees |
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| Fuel System | |||
| Pressure Specifications | |||
| 2.0L | KOEO 46-88 psi (320-608 kPa) | ||
| 3.6L | Without NPP - KOEO 50-94 psi (345-650 kPa) With NPP - KOEO 50-100 psi (345-690 kPa) |
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| 6.2L | KOEO 46-88 psi (320-608 kPa) | ||
| Fuel Pressure Test Procedure | |||
| 2.0L | Circuit/System Verification | ||
| 3.6L | Circuit/System Verification (Except NPP) , or Circuit/System Verification (NPP) | ||
| 6.2L | Circuit/System Verification | ||
| Fuel Filter Location | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | |||
| 2.0L | Fuel Tank Fuel Pump Module Replacement | ||
| 3.6L | Fuel Tank Fuel Pump Module Replacement (Single Transfer Pipe) or Fuel Tank Fuel Pump Module Replacement (Dual Transfer Pipe) | ||
| 6.2L | Fuel Tank Fuel Pump Module Replacement (Single Transfer Pipe) or Fuel Tank Fuel Pump Module Replacement (Dual Transfer Pipe) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | Firing Order & Cylinder Identification | ||
| Ignition Wires (Resistance) | Individual Ignition Coil/Module Assemblies | ||
| Ignition Wires (Routing) | Coil on Plug | ||
| Spark Plug | |||
| 2.0L - Type See parts catalog | |||
| Gap | 0.037-0.043 in (0.95-1.10 mm) | ||
| Torque | 15 lb ft (20 N.m) | ||
| 3.6L - Type See parts catalog | |||
| Gap | 0.035 in (0.90 mm) | ||
| Torque | 13 lb ft (18 N.m) | ||
| 6.2L - Type See parts catalog | |||
| Gap | 0.037-0.043 in (0.95-1.10 mm) | ||
| Torque | (20 N.m) 15 lb ft | ||
| Starting | |||
| Starter | |||
| 2.0L | Starter Replacement (LTG) | ||
| 3.6L | Starter Replacement (LGX) | ||
| 6.2L | Starter Replacement (LT1, LT4) | ||
| Torque | Fastener Specifications | ||
| Wheel Alignment | |||
| Adjustment Specifications | Wheel Alignment Specifications | ||
| Torque | Fastener Specifications | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 140 lb ft (190 N.m) For wheel nut tightening sequence, see illustration under Installation Procedure |
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