Common Specs & Procedures Index
COMMON SPECS & PROCEDURES (Stingray and Z06)
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Approximate Fluid Capacities | ||
| Torque | Fastener Specifications | ||
| Wheel Drive Shaft Nut | |||
| Rear | First Pass: 330 N.m (244 lb ft) Second Pass: loosen 45 degrees Final Pass: 270 N.m (199 lb ft) |
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| Battery | Battery Electrical Drain/Parasitic Load Test | ||
| Brakes | |||
| Bleeding Sequence | J55 - RIGHT FRONT UPPER, LEFT FRONT UPPER, LEFT REAR INNER, LEFT REAR OUTER, RIGHT REAR INNER, RIGHT REAR OUTER - See Hydraulic Brake System Bleeding (J55)
. JL9, J56, J57 - LEFT REAR INNER, LEFT REAR OUTER, LEFT FRONT INNER, LEFT FRONT OUTER, RIGHT FRONT INNER, RIGHT FRONT OUTER, RIGHT REAR INNER, RIGHT REAR OUTER - See Hydraulic Brake System Bleeding (JL9 and J56 and J57) . |
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| Disc Brakes | |||
| Service Specifications | Disc Brake Component Specifications | ||
| Torque | Fastener Specifications | ||
| Charging | |||
| Generator | Charging System Test | ||
| Torque | Fastener Specifications | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under: Accessory Drive Primary Belt Replacement (5.5L) or Water Pump and Generator Belt Replacement (6.2L) | ||
| Engine Cooling | |||
| General Service Specifications | Specifications | ||
| Radiator Cap Pressure | Radiator Surge Tank Cap Testing | ||
| Thermostat R & I | Engine Coolant Thermostat Replacement (LT6) or Engine Coolant Thermostat Replacement - Auxiliary Radiator Inlet Hose to Auxiliary Radiator Inlet Hose or Engine Coolant Thermostat Replacement - At Engine Coolant Manifold (LT2) or Engine Coolant Thermostat Replacement - Radiator Inlet Hose to Auxiliary Radiator Inlet Pipe (LT2 and V09) or Engine Coolant Thermostat Replacement - Auxiliary Radiator Inlet Hose to Auxiliary Radiator Inlet Pipe (LT6) or Engine Coolant Thermostat Replacement - Auxiliary Radiator Inlet Hose to Water Pump Inlet Pipe | ||
| Water Pump R & I | Water Pump Replacement (with Manifold) (LT2) or Water Pump Replacement (without Manifold) (LT2) or Water Pump Replacement (LT6) | ||
| Engine Mechanical | |||
| Compression | See Engine Compression Test (5.5L) or Engine Compression Test (6.2L) | ||
| Oil Pressure - Minimum - Hot (6.2L) | @ 1000 RPM: 152 kPa (22 psi) @ 2000 RPM: 207 kPa (30 psi) @ 3000 RPM: 228 kPa (33 psi) |
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| Engine Oil Pressure - at Oil Filter Adapter (5.5L) | @ 1500 RPM: 190 - 300 kPa (27.56 psi - 43.51 psi) | ||
| Overhaul | Engine Mechanical Specifications (5.5L) or Engine Mechanical Specifications (6.2L) | ||
| Torque | Fastener Specifications (5.5L) or Fastener Specifications (6.2L) | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| Flex Plate | First Pass: 22 lb ft (30 N.m) Final Pass: additional 45 degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | Circuit/System Verification (5.5L) or Circuit/System Verification (6.2L) | ||
| Fuel Filter Location | Fuel Filter (strainer) is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | See Fuel Tank Fuel Pump Module Replacement (5.5L) or Fuel Tank Fuel Pump Module Replacement (6.2L) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | Ignition System Specifications (5.5L) or Ignition System Specifications (6.2L) | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| See Parts Catalog for Application | |||
| Gap | 0.65 - 0.75 mm (0.026 - 0.030 in) (5.5L) 0.95 - 1.10 mm (0.037 - 0.043 in) (6.2L) |
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| Torque | 16 N.m (12 lb ft) (5.5L) 20 N.m (15 lb ft) (6.2L) |
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| Starting | |||
| Starter R & I | Starter Replacement (5.5L LT6) or Starter Replacement (6.2L LT2) | ||
| Torque | Fastener Specifications | ||
| Wheel Alignment | |||
| Adjustment Specifications | Wheel Alignment Specifications | ||
| Torque | Fastener Specifications | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 190 N.m (140 lb ft) For Tightening Sequence, Please see the Figure Under Tire and Wheel Removal and Installation (- J57) or Tire and Wheel Removal and Installation (J57) |
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COMMON SPECS & PROCEDURES (E-Ray)
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Approximate Fluid Capacities (HP1) | ||
| Torque | Fastener Specifications | ||
| Wheel Drive Shaft Nut | |||
| Front/Rear | First Pass: 330 N.m (244 lb ft) Second Pass: loosen 45 degrees Final Pass: 270 N.m (199 lb ft) |
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| Battery | Battery Electrical Drain/Parasitic Load Test | ||
| Brakes | |||
| Bleeding Sequence | J55 - RIGHT FRONT UPPER, LEFT FRONT UPPER, LEFT REAR INNER, LEFT REAR OUTER, RIGHT REAR INNER, RIGHT REAR OUTER - See Hydraulic Brake System Bleeding (J55)
. JL9, J56, J57 - LEFT REAR INNER, LEFT REAR OUTER, LEFT FRONT INNER, LEFT FRONT OUTER, RIGHT FRONT INNER, RIGHT FRONT OUTER, RIGHT REAR INNER, RIGHT REAR OUTER - See Hydraulic Brake System Bleeding (JL9 and J56 and J57) . |
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| Disc Brakes | |||
| Service Specifications | Disc Brake Component Specifications | ||
| Torque | Fastener Specifications | ||
| Charging | |||
| Generator | Charging System Test | ||
| Torque | Fastener Specifications | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See the figure under: Water Pump and Generator Belt Replacement | ||
| Engine Cooling | |||
| General Service Specifications | Specifications | ||
| Radiator Cap Pressure | Radiator Surge Tank Cap Testing | ||
| Thermostat R & I | Engine Coolant Thermostat Replacement - Auxiliary Radiator Inlet Hose to Auxiliary Radiator Inlet Hose or Engine Coolant Thermostat Replacement - At Engine Coolant Manifold (LT2) or Engine Coolant Thermostat Replacement - Radiator Inlet Hose to Auxiliary Radiator Inlet Pipe (LT2 and V09) or Engine Coolant Thermostat Replacement - Auxiliary Radiator Inlet Hose to Water Pump Inlet Pipe | ||
| Water Pump R & I | Water Pump Replacement (with Manifold) (LT2) or Water Pump Replacement (without Manifold) (LT2) | ||
| Engine Mechanical | |||
| Compression | See Engine Compression Test | ||
| Oil Pressure - Minimum - Hot (6.2L) | @ 1000 RPM: 152 kPa (22 psi) @ 2000 RPM: 207 kPa (30 psi) @ 3000 RPM: 228 kPa (33 psi) |
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| Overhaul | Engine Mechanical Specifications | ||
| Torque | Fastener Specifications | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| Flex Plate | First Pass: 22 lb ft (30 N.m) Final Pass: additional 45 degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | Circuit/System Verification | ||
| Fuel Filter Location | Fuel Filter (strainer) is Part of the Fuel Tank Fuel Pump Module | ||
| Fuel Filter R & I | See Fuel Tank Fuel Pump Module Replacement | ||
| Ignition | |||
| Firing Order & Cylinder Identification | Ignition System Specifications | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| See Parts Catalog for Application | |||
| Gap | 0.95 - 1.10 mm (0.037 - 0.043 in) | ||
| Torque | 20 N.m (15 lb ft) | ||
| Starting | |||
| Starter R & I | Starter Replacement (LT2) | ||
| Torque | Fastener Specifications | ||
| Wheel Alignment | |||
| Adjustment Specifications | Wheel Alignment Specifications | ||
| Torque | Fastener Specifications | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 190 N.m (140 lb ft) For Tightening Sequence, Please see the Figure Under Tire and Wheel Removal and Installation . |
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