Removal Procedure
- Drain the cooling system. Cooling System Draining and Filling (GE 47716)
- Oil Filler Cap - Remove
Intake Manifold Cover (1) - Remove
Oil Filler Cap (1) - Install
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
Turbocharger Outlet Duct Front Clamp (1) - Loosen
- Air Cleaner Outlet Duct Clamp (5) - Loosen
- Air Cleaner Outlet Duct Bolt (2) - Remove [2x]
- Air Cleaner Outlet Duct Nut (3) - Remove
- Air Cleaner Outlet Duct (4) - Remove
Charge Air Cooler Bolt (1) - Remove [4x]
Charge Air Cooler Outlet Air Hose Clamp (1) - Loosen [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Disengage [2x]
- Charge Air Cooler Coolant Hose (3) - Reposition [2x]
- Charge Air Cooler Inlet Air Hose Clamp (4) - Loosen
- Disconnect the electrical connector. (5)
Charge Air Cooler (1) - Remove
Charge Air Cooler Coolant Hose Clamp (1) - Loosen
- Charge Air Cooler Inlet Hose (2) - Remove
Disconnect the electrical connector.
- Throttle Body Bolt (1) - Remove [3x]
- Throttle Body (2) - Remove
- Intake Manifold Gasket (3) - Remove and DISCARD