Installation Procedure
- CAUTION:
Refer to Component Fastener Tightening Caution .
Engine Coolant Temperature Sensor (1) - Install and tighten - Fastener Specifications
- Connect the electrical connector.
Generator Bolt (1) - Install [2x]
- Generator (1) - Install
- CAUTION:
Generator Bolt (1) - Tighten [2x] - Fastener Specifications
Wiring Harness Retainer (4) - Install
- Electrical Connector (3) - Connect
- Battery Positive and Negative Cable (2) @ Generator - Connect
- Battery Positive and Negative Cable Nut (1) - Install and tighten - Fastener Specifications
Drive Belt Tensioner (1) - Install
- Drive Belt Tensioner Bolt (2) - Install and tighten [2x] - Fastener Specifications
Position the accessory drive primary belt (2) onto all but one of the pulleys.
- Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise, then hold tension.
- Install the accessory drive primary belt (2) onto the last pulley. Check to ensure that the accessory drive primary belt is centered on each pulley, and fully seated into ribbed pulleys.
- Slowly release tension from the drive belt tensioner (1).
- Inspect the accessory drive primary belt (2) again to ensure centered on each pulley.
Intake Manifold Gasket @ Intake Manifold (1) - Install NEW
Intake Manifold (2) - Install
- Intake Manifold Bolt (1) - Install and hand tighten [5x]
- Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
Intake Manifold Cover (1) - Install
- Connect the electrical connectors and install the wiring harness retainers as necessary.
- Oil Level Indicator - Install
Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [3x] - Fastener Specifications
Clip (1) - Install [3x]
Clip (1) - Install [2x]
Charge Air Cooler Coolant Hose (2) - Install
- Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
Charge Air Cooler Bracket (1) - Install
Charge Air Cooler Bracket Bolt (1) - Install and tighten - Fastener Specifications
Charge Air Cooler (1) - Install
Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications
- Charge Air Cooler Coolant Hose (3) - Install [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
- Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
- Connect the electrical connector. (5)
Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
Air Cleaner Assembly (1) - Install
- Install the air cleaner housing to retainers.
- Connect the electrical connector.
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Air Cleaner Outlet Duct Clamp (5) - Tighten - Fastener Specifications
- Turbocharger Outlet Duct Front Clamp (1) - Tighten - Fastener Specifications
Positive Crankcase Ventilation Fresh Air Tube (1) @ Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
Oil Filler Cap - Install
- Fill the cooling system to the proper level. Cooling System Draining and Filling (GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection