Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | Approximate Fluid Capacities | |||
| Torque | Fastener Specifications | |||
| Wheel Drive Shaft Nut | ||||
| Front | First Pass: 150 N.m (111 lb ft) Second Pass: Loosen 45 degrees Final Pass: 250 N.m (184 lb ft) |
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| Battery | Battery Electrical Drain/Parasitic Load Test | |||
| Brakes | ||||
| Bleeding Sequence | LEFT REAR, LEFT FRONT, RIGHT FRONT, RIGHT REAR Hydraulic Brake System Bleeding (Pressure) |
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| Disc Brakes | ||||
| Service Specifications | Disc Brake Component Specifications | |||
| Torque | Fastener Specifications | |||
| Charging | ||||
| Generator | Charging System Test | |||
| Torque | Fastener Specifications | |||
| Drive Belts | ||||
| Adjustment | Non-Adjustable Serpentine Belt | |||
| Drive Belt Routing | See Identifying Drive Belt Routing Figure Under Accessory Drive Primary Belt Replacement |
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| Engine Cooling | ||||
| General Service Specifications | Specifications | |||
| Radiator Cap Pressure | Pressure Cap Testing , or Radiator Surge Tank Cap Testing | |||
| Thermostat R & I | Engine Coolant Thermostat Replacement | |||
| Water Pump R & I | Water Pump Replacement | |||
| Engine Mechanical | ||||
| Compression | Engine Compression Test | |||
| Oil Pressure | @ 2000 RPM 80°C - 100°C: 160 kPa - 190 kPa (23.21 psi - 27.56 psi) @ 4000 RPM 80°C - 100°C: 320 kPa - 400 kPa (46.41 psi - 58.02 psi) |
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| Overhaul | Engine Mechanical Specifications | |||
| Torque | Fastener Specifications | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flex Plate Torque | First Pass: 20 N.m (15 lb. ft.) Final Pass: Tighten 70° |
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| Fuel System | ||||
| Pressure Specification | Ignition ON, Engine OFF - 320-608 kPa (46-88 psi) |
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| Fuel Pressure Test Procedure | Circuit/System Verification | |||
| Fuel Filter Location | Fuel Filter is Part of the Fuel Tank Fuel Pump Module | |||
| Fuel Filter R & I | Fuel Tank Fuel Pump Module Replacement (LBP) | |||
| Ignition | ||||
| Firing Order & Cylinder Identification | 3 Cylinder Engine | |||
| Ignition Wires (Resistance) | Individual Ignition Coil/Module Assemblies | |||
| Ignition Wires (Routing) | Coil On Plug | |||
| Spark Plug - For application, see parts catalog | ||||
| Gap | 0.60-0.70 mm (0.024-0.028 in) | |||
| Torque | 12 lb ft (16 N.m) | |||
| Starting | ||||
| Starter | Starter Replacement (KL9) , or Starter Replacement (- KL9) | |||
| Torque | Fastener Specifications | |||
| Wheel Alignment | ||||
| Adjustment Specifications | Wheel Alignment Specifications | |||
| Torque | Fastener Specifications | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | 140 N.m (103 lb ft) Evenly tighten the wheel nuts in a crisscross pattern. For Wheel Nut Tightening Sequence, refer to the illustration under wheel and tire Installation Procedure |
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