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Muffler/Front Resonator Assembly: Installation

WARNING: This page is about a different car, the 2004 Dodge Intrepid, 2004 Chrysler Intrepid, 2004 Chrysler Concorde, and 2004 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install left rear resonator/pipe onto new muffler/front resonator (Figure ) or (Figure ), but do not tighten clamp until exhaust system is installed on vehicle.
  2. 300M Special:  Install right rear resonator/pipe onto new muffler/front resonator (Figure ), but do not tighten nuts until exhaust system is installed on vehicle.
  3. Install exhaust system (Refer to EXHAUST SYSTEM  ).
  4. Align exhaust components for proper clearance.
  5. Tighten all exhaust band clamps to 61 N.m (45 ft. lbs.).
  6. 300M Special:  Tighten right rear resonator/ pipe nuts to 28 N.m (250 in.lbs.) (Figure ).
  7. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
  8. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.