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Fuel Level Sensor: Removal

  1. Fuel level sensor is attached to the side of fuel pump module. See Fig 1. Remove fuel pump module. See FUEL PUMP MODULE . Depress retaining tab, and disconnect harness connector for fuel pump and fuel level sensor from fuel pump module harness connector. See Fig 2.
    CAUTION: Note location of wires in harness connector for fuel pump and fuel level sensor for installation reference. Wires must be installed in correct location.
  2. Remove wire terminal retaining clip from connector. See Fig 1. Mark wire location in harness connector for fuel pump and fuel level sensor for installation reference. Wires for fuel level sensor must be removed from harness connector for fuel pump and fuel level sensor. See Fig 2.
  3. Using Terminal Remover (7812), remove wires for fuel level sensor from harness connector. Using screwdriver, pry between fuel pump module and top of fuel level sensor to release fuel level sensor from fuel pump module. Slightly push fuel level sensor downward, toward bottom of fuel pump module. See Fig 3.
  4. Slide wires for fuel level sensor through standpipe on inside of fuel pump module. See Fig 4. Slide fuel level sensor from channel on fuel pump module.
Fig 1: Locating Fuel Level Sensor & Fuel Pump Inlet Strainer On Fuel Pump Module
G98G00079Courtesy of DAIMLERCHRYSLER CORPORATION
Fig 2: Removing Fuel Level Sensor Connector & Terminals
G00023694Courtesy of DAIMLERCHRYSLER CORPORATION
Fig 3: Removing Fuel Level Sensor
G00222038Courtesy of CHRYSLER CORP.
Fig 4: Locating Standpipe Inside Fuel Pump Module
G00222039Courtesy of CHRYSLER CORP.
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