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Module-Engine Control - Diesel: Installation

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Cummins Fuel System Components
GC0006115Courtesy of DAIMLERCHRYSLER CORP.
1 - ENGINE COOLANT TEMPERATURE (ECT) SENSOR 14 - FUEL DRAIN TUBE
2 - INTAKE MANIFOLD AIR HEATER/ELEMENTS 15 - OIL PRESSURE SWITCH
3 - FUEL PRESSURE SENSOR 16 - ENGINE CONTROL MODULE (ECM)
4 - FUEL PRESSURE LIMITING VALVE 17 - FUEL INJECTION PUMP
5 - HIGH-PRESSURE FUEL LINES 18 - CRANKSHAFT POSITION (ENGINE SPEED) SENSOR
6 - FUEL HEATER 19 - CAMSHAFT POSITION SENSOR (CMP)
7 - HIGH-PRESSURE FUEL RAIL 20 - FUEL CONTROL ACTUATOR (FCA)
8 - FUEL HEATER TEMPERATURE SENSOR (THERMOSTAT) 21 - CASCADE OVERFLOW VALVE
9 - FUEL FILTER/WATER SEPARATOR -
10 - FUEL DRAIN MANIFOLD (CYLINDER HEAD FUEL RETURN LINE) -
11 - DRAIN VALVE -
12 - FUEL RETURN LINE CONNECTION (TO FUEL TANK) -
13 - FUEL SUPPLY LINE (LOW-PRESSURE, TO ENGINE)

Do not apply paint to ECM or a poor ground will result.

  1. Position the ECM (16) to the ECM support bracket and install the five mounting bolts. Tighten bolts to 24 N.m (18 ft. lbs.).
  2. Check pin connectors in ECM, 50-way and 60-way connectors for corrosion or damage. Repair as necessary.
  3. Clean pins in the 50-way and 60-way electrical connectors with a electrical contact cleaner.
  4. Install the 50-way and 60-way connectors to ECM. Tighten connector bolts to 3 N.m (27 in. lbs.).
  5. Reconnect both negative battery cables.
  6. Use a diagnostic scan tool to erase any Diagnostic Trouble Codes (DTC's) from ECM.