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Section 303 (Steering System): Column: Installation

WARNING: This page is about a different car, the 2005 Dodge Pickup and 2005 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: BEFORE SERVICING THE STEERING COLUMN THE AIRBAG SYSTEM MUST BE DISARMED. REFER TO RESTRAINTS - ELECTRICAL DIAGNOSTICS SYSTEM FOR SERVICE PROCEDURES. FAILURE TO DO SO MAY RESULT IN ACCIDENTAL DEPLOYMENT OF THE AIRBAG AND POSSIBLE PERSONAL INJURY.
CAUTION: All fasteners must be torqued to specification to ensure proper operation of the steering column.
Fig 1: MOUNTING HOLES
GC0006764Courtesy of DAIMLERCHRYSLER CORP.
1 - MOUNTING HOLES
  1. Position the steering column on the dash panel support and loosely install the mounting nuts (1).
  2. Firmly slide the steering column upward against the studs in dash panel and hand tighten the nuts.
    Fig 2: UPPER STEERING COUPLER
    GC0006766Courtesy of DAIMLERCHRYSLER CORP.
    1 - STEERING COUPLER
    2 - PINCH BOLT HOLE
  3. Install the steering shaft coupler (1) on the steering shaft and loosely install a new  bolt.
    Fig 3: COUPLER SHAFT
    GC0006763Courtesy of DAIMLERCHRYSLER CORP.
    1 - MOUNTING HOLES
    2 - COUPLER BOLT HOLE
  4. Center steering column in dash opening and tighten mounting nuts (1) to 28 N.m (250 in. lbs.).
    NOTE: Torque the upper left nut first then the lower right nut. Then torque the lower left nut then the upper right nut.
    NOTE: A new bolt must be used for reinstallation.
  5. Tighten the coupler bolt (2) to 57 N.m (42 ft. lbs.).
    Fig 4: SHIFT CABLE CONNECTOR
    GC0006760Courtesy of DAIMLERCHRYSLER CORP.
    1 - Shift lever
    2 - Cable Connection
    3 - Overdrive Electrical Wiring
    4 - Mounting Screws
  6. Install a new brake light switch (Refer to ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP SWITCH - REMOVAL) .
  7. Install the shifter cable (2). (Refer to appropriate AUTOMATIC TRANSMISSION - SERVICE INFORMATION article)
  8. Connect the wiring harness to the column.
  9. Install the SKIM module.
  10. Install the clockspring (Refer to ELECTRICAL/RESTRAINTS/CLOCKSPRING - REMOVAL) .
    Fig 5: UPPER & LOWER SHROUDS
    GC0006765Courtesy of DAIMLERCHRYSLER CORP.
    1 - UPPER SHROUD
    2 - LOWER SHROUD
  11. Install the shrouds (1 & 2).
    Fig 6: STEERING COLUMN
    GC0006761Courtesy of DAIMLERCHRYSLER CORP.
    1 - Steering Wheel
    2 - Key Cylinder
    3 - Gear Shift Lever
    4 - Steering Column
    5 - Tilt Lever Cable
  12. Install the steering column opening cover (Refer to BODY/INSTRUMENT PANEL/STEERING COLUMN OPENING COVER - INSTALLATION) .
  13. Align the spline on the wheel hub to shaft.
  14. Then install the steering wheel (1) and install a new  bolt. Tighten the bolt to 61 N.m (45 ft. lbs.).
  15. Install the airbag (Refer to ELECTRICAL/RESTRAINTS/DRIVER AIRBAG - INSTALLATION) .
  16. Install the two steering wheel switches.
  17. Install the tilt lever handle.
  18. Install the negative battery terminal.
  19. Test the operation of the horn, Electronic PRNDL Indicator, lights and any other functions that are steering column operated.
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