Steering System (Service Information): Column: Coupling-Steering: Installation

Fig 1: Steering Coupling

Courtesy of DAIMLERCHRYSLER CORP.

1. Align the lower coupling (2), then carefully slide it onto steering gear input shaft (3).
2. Install a NEW  pinch bolt (1) to the steering coupling (2) at the steering gear (3). Tighten the pinch bolt to 54 N.m (40 ft. lbs).
   Fig 2: Shaft Retaining Nuts

   Courtesy of DAIMLERCHRYSLER CORP.
3. Align the pin on the steering shaft with the nut in the lower coupling shaft and slide the shaft (3) into the lower coupling (5).
4. Install a NEW  steering coupling pinch bolt (4). Tighten the pinch bolt to 31 N.m (23 ft. lbs.).
   Fig 3: Boot Installation Over Shaft Collar

   Courtesy of DAIMLERCHRYSLER CORP.
5. Check and make sure the plastic collar (2) on the column shaft is engaged in the groove within the boot (1).
6. Lower the vehicle.
7. Remove the steering wheel holder.
8. Check the operation of the steering column for binding or noises.