Module-Fuel Pump: Installation

WARNING: This page is about a different car, the 2006 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fuel Pump Module Seal

Courtesy of DAIMLERCHRYSLER CORP.

Wipe seal area of tank clean. Place a new seal between the tank threads and the pump module opening.

Fig 2: PUMP LOCATION TAB
Courtesy of DAIMLERCHRYSLER CORP.

NOTE: The pump has to properly located to the tank for the fuel gauge to work properly.
Position fuel pump module in tank. Make sure the alignment tab line up on the fuel tank and pump module for Gas or Diesel fuel tanks.

Fig 3: Fuel Pump Module Lock Ring
Courtesy of DAIMLERCHRYSLER CORP.
While holding the pump module in position, install lock ring and use special tool #9340 to tighten lock ring.

Fig 4: WIRE ROUTING
Courtesy of DAIMLERCHRYSLER CORP.
Connect the fuel and electrical connector to fuel pump module.
Install fuel tank, (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL TANK - INSTALLATION) .
Lower vehicle.
Install the negative battery cable.
Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
Fill fuel tank with clean fuel. Use the Scan Tool to pressurize the system and check for leaks.