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Diagnostic Test

  1. 1) O2 SENSOR BELOW 1.5 VOLTS 

    Start the engine.

    Allow the engine to reach normal operating temperature.

    With a scan tool, read the 1/2 O2 Sensor voltage.

    Is the voltage below 1.5 volts? 

    Yes 

    1. Go to  2).

    No 

    1. Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
    2. Perform POWERTRAIN VERIFICATION TEST .
  2. 2) (K141) O2 1/2 SIGNAL CIRCUIT 

    Turn the ignition off.

    Disconnect the 1/2 O2 Sensor harness connector.

    Ignition on, engine not running.

    With a scan tool, monitor the 1/2 O2 Sensor voltage.

    Is the 1/2 O2 Sensor voltage above 4.8 volts? 

    Yes 

    1. Go to  3).

    No 

    1. Go to  5).
  3. 3) O2 SENSOR 
    Fig 1: Measuring For Voltage On O2 Downstream Return Circuit
    GC0041596Courtesy of CHRYSLER LLC

    Measure the voltage on the (K902) O2 Downstream Return circuit in the O2 Sensor harness connector.

    Is the voltage at 2.5 volts? 

    Yes 

    1. Replace the O2 Sensor.
    2. Perform POWERTRAIN VERIFICATION TEST .

    No 

    1. Go to  4).
  4. 4) (K902) O2 DOWNSTREAM RETURN CIRCUIT SHORTED TO GROUND 
    Fig 2: Measuring Resistance Between Ground & O2 Downstream Return Circuit
    GC0041600Courtesy of CHRYSLER LLC

    Turn the ignition off.

    Disconnect the PCM harness connectors.

    Measure the resistance between ground and the (K902) O2 Downstream Return circuit in the O2 Sensor harness connector.

    Is the resistance below 100 ohms? 

    Yes 

    1. Repair the short to ground in the (K902) O2 Downstream Return circuit.
    2. Perform POWERTRAIN VERIFICATION TEST .

    No 

    1. Go to  8).
  5. 5) (K141) O2 1/2 SIGNAL CIRCUIT SHORTED TO GROUND 
    Fig 3: Measuring Resistance Between Ground & O2 1/2 Signal Circuit
    GC0041597Courtesy of CHRYSLER LLC

    Turn the ignition off.

    Disconnect the PCM harness connectors.

    Measure the resistance between ground and the (K141) O2 1/2 Signal circuit in the O2 Sensor harness connector.

    Is the resistance below 100 ohms? 

    Yes 

    1. Repair the short to ground in the (K141) O2 1/2 Signal circuit.
    2. Perform POWERTRAIN VERIFICATION TEST .

    No 

    1. Go to  6).
  6. 6) (K141) O2 1/2 SIGNAL CIRCUIT SHORTED TO (K902) O2 DOWNSTREAM RETURN CIRCUIT  
    Fig 4: Measuring Resistance Between The O2 1/2 Signal Circuit & O2 Heater Ground Circuit
    GC0041598Courtesy of CHRYSLER LLC

    Measure the resistance between the (K141) O2 1/2 Signal circuit and the (K902) O2 Downstream Return circuit in the O2 Sensor harness connector.

    Is the resistance below 100 ohms? 

    Yes 

    1. Repair the short between the (K902) O2 Downstream Return circuit and the (K141) O2 1/2 Signal circuit.
    2. Perform POWERTRAIN VERIFICATION TEST .

    No 

    1. Go to  7).
  7. 7) (K141) O2 1/2 SIGNAL CIRCUIT SHORTED TO (Z902) O2 1/2 HEATER GROUND CIRCUIT  
    Fig 5: Measuring Resistance Between The O2 1/2 Signal Circuit & O2 Heater Ground Circuit
    GC0041598Courtesy of CHRYSLER LLC

    Measure the resistance between the (K141) O2 1/2 Signal circuit and the (Z902) O2 1/2 Heater ground circuit in the O2 Sensor harness connector.

    Is the resistance below 100 ohms? 

    Yes 

    1. Repair the short between the (Z902) O2 1/2 Heater ground circuit and the (K141) O2 1/2 Signal circuit.
    2. Perform POWERTRAIN VERIFICATION TEST .

    No 

    1. Go to  8).
  8. 8) PCM  
    NOTE: Before continuing, check the PCM harness connector terminals for corrosion, damage or terminal push out. Repair as necessary.

    Using the schematics as a guide, inspect the wire harness and connectors. Pay particular attention to all Power and Ground circuits.

    Were there any problems found? 

    Yes 

    1. Repair as necessary.
    2. Perform POWERTRAIN VERIFICATION TEST .

    No 

    1. Replace and program the Powertrain Control Module per Service Information.
    2. Perform POWERTRAIN VERIFICATION TEST .