Diagnostic Test
- 1) 2/2 O2 SENSOR VOLTAGE NOTE: If an O2 sensor signal circuit is shorted to voltage, all O2 sensor voltage readings displayed on the scan tool will be approximately 5.0 volts. Diagnose the sensor that set the most current DTC.
Start the engine and allow it to idle for at least 60 seconds.
WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts, or fan. Do not wear loose clothing. Failure to follow these instructions can result in personal injury or death.With a scan tool, select View DTCs.
Is the status Active for this DTC?
Yes
- Go to 2).
No
- Refer to *CHECKING FOR AN INTERMITTENT DTC .
- 2) (K243) O2 2/2 SIGNAL CIRCUIT SHORTED TO VOLTAGE
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Turn the ignition off.
Disconnect the 2/2 O2 Sensor harness connector.
Disconnect the Powertrain Control Module (PCM) harness connector.
Turn the ignition on.
Measure the voltage of the (K243) O2 2/2 Signal circuit in the 2/2 O2 Sensor harness connector.
NOTE: Measure the voltage in reference to ground, not the (K904) O2 Return (Down) circuit.Is there any voltage present?
Yes
- Repair the (K243) O2 2/2 Signal circuit for a short to voltage.
- Perform PCM VERIFICATION TEST .
No
- Go to 3).
- 3) (K904) O2 RETURN (DOWN) CIRCUIT SHORTED TO VOLTAGE
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Measure the voltage on the (K904) O2 Return (Down) circuit in the 2/2 O2 Sensor harness connector.
Is there any voltage present?
Yes
- Repair the (K904) O2 Return (Down) circuit for a short to voltage.
- Perform PCM VERIFICATION TEST .
No
- Go to 4).
- 4) (K243) O2 2/2 SIGNAL CIRCUIT SHORTED TO THE (K399) O2 2/2 HEATER CONTROL CIRCUIT Fig 3: Measuring The Resistance Between The O2 2/1 Signal Circuit And The O2 2/1 Heater Control Circuit The 2/1 O2 Sensor Harness Connector
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Turn the ignition off.
Measure the resistance between the (K243) O2 2/2 Signal circuit and the (K399) O2 2/2 Heater Control circuit the 2/2 O2 Sensor harness connector.
Is the resistance below 100.0 ohms?
Yes
- Repair the (K243) O2 2/2 Signal circuit for a short to the (K399) O2 2/2 Heater Control circuit.
- Perform PCM VERIFICATION TEST .
No
- Go to 5).
- 5) 2/2 O2 SENSOR Fig 4: Connecting A Jumper Wire Between The O2 1/1 Signal Circuit And The O2 Return (Up) Circuit In The 1/1 O2 Sensor Harness Connector
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Turn the ignition off.
Connect the Powertrain Control Module (PCM) harness connector.
Connect a jumper wire between the (K243) O2 2/2 Signal circuit and the (K904) O2 Return (Down) circuit in the 2/2 O2 Sensor harness connector.
Turn the ignition on.
With a scan tool, monitor the 2/2 O2 Sensor voltage.
Is the voltage between 2.3 and 2.7 volts with the jumper wire in place?
Yes
- Replace the 2/2 O2 Sensor in accordance with the Service Information.
- Perform PCM VERIFICATION TEST .
No
- Go to 6).
- 6) (K243) O2 2/2 SIGNAL CIRCUIT OPEN OR HIGH RESISTANCE Fig 5: Measuring The Resistance Of The O2 2/2 Signal Circuit Between The 2/2 O2 Sensor Harness Connector And The Appropriate Terminal Of Special Tool #8815
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Turn the ignition off.
If necessary, remove the jumper wire from between the (K243) O2 2/2 Signal circuit and the (K904) O2 Return (Down) circuit in the 2/2 O2 Sensor harness connector.
Disconnect the Powertrain Control Module (PCM) harness connector.
CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals, resulting in poor terminal to pin connection. Install Miller Special Tool #8815 to perform diagnosis.Measure the resistance of the (K243) O2 2/2 Signal circuit between the 2/2 O2 Sensor harness connector and the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
Yes
- Go to 7).
No
- Repair the (K243) O2 2/2 Signal circuit for an open circuit or high resistance.
- Perform PCM VERIFICATION TEST .
- 7) (K904) O2 RETURN (DOWN) CIRCUIT OPEN OR HIGH RESISTANCE Fig 6: Measuring The Resistance Of The O2 Return (Down) Circuit Between The 2/2 O2 Sensor Harness Connector And The Appropriate Terminal Of Special Tool #8815
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CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals, resulting in poor terminal to pin connection. Install Miller Special Tool #8815 to perform diagnosis.Measure the resistance of the (K904) O2 Return (Down) circuit between the 2/2 O2 Sensor harness connector and the appropriate terminal of special tool #8815.
Is the resistance below 5.0 ohms?
Yes
- Go to 8).
No
- Repair the (K904) O2 Return (Down) circuit for an open circuit or high resistance.
- Perform PCM VERIFICATION TEST .
- 8) POWERTRAIN CONTROL MODULE (PCM)
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the 2/2 O2 Sensor and the Powertrain Control Module (PCM).
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out or corroded terminals.
Refer to any Technical Service Bulletins that may apply.
Were any problems found?
Yes
- Repair as necessary.
- Perform PCM VERIFICATION TEST .
No
- Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information.
- Perform PCM VERIFICATION TEST .