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Home >> Chrysler >> 2008 >> 300 C, AWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Fuel Delivery >> Sending Unit And Sensor-Fuel Level >> Removal >> Sending Unit And Sensor-Fuel Level - Left Side
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Sending Unit And Sensor-Fuel Level - Left Side

  1. Release the fuel pressure, refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE  .
  2. Disconnect negative battery cable.
    NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.
    Fig 1: Draining Fuel
    GC0013027Courtesy of CHRYSLER LLC
  3. Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.
    Fig 2: Rear Seat
    GC0013028Courtesy of CHRYSLER LLC
  4. Remove the rear lower seat cushion.
    Fig 3: Pulling Rear Seat Up
    GC0013029Courtesy of CHRYSLER LLC
  5. Push seat back and up to remove seat cushion.
    Fig 4: Foam Pad Under Seat
    GC0013033Courtesy of CHRYSLER LLC
  6. Fold back the foam pad covering access cover for modules.
    Fig 5: Left Side Module Orientation
    GC0013034Courtesy of CHRYSLER LLC
  7. Disconnect the electrical connector from left side module.
  8. Mark the module orientation.
    Fig 6: Removing/Installing Left Side Module Lock Ring Using Special Tool
    GC0013036Courtesy of CHRYSLER LLC
  9. Use special tool #9340 to remove left side module lock ring.
    Fig 7: Draining Left Side
    GC0013035Courtesy of CHRYSLER LLC
  10. Drain fuel from left side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.
    Fig 8: Locating Electrical Connectors
    GC0013039Courtesy of CHRYSLER LLC
  11. Disconnect the electrical connector for the left side fuel level card from bottom of the module top.
  12. Disconnect the electrical connector for the right side fuel level sending card.
  13. Lift module top half off and tip lower half on its side to drain remaining fuel from the reservoir.
    Fig 9: Wire Location Left Card
    GC0013038Courtesy of CHRYSLER LLC
  14. Remove wire from module.
    Fig 10: Releasing Tabs From Card
    GC0013026Courtesy of CHRYSLER LLC
  15. Use a screwdriver to separate the locking tabs on the level sending card.
    Fig 11: Removing/Installing Level Card
    GC0013025Courtesy of CHRYSLER LLC
  16. Lift level sending card straight up and out of module.
    Fig 12: View Of Level Sender Card (Driver Side)
    GC0013024Courtesy of CHRYSLER LLC
  17. Disconnect the electrical wiring from module.
  18. Remove level sending card.