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2.4L Turbo

Fig 1: GENERATOR REMOVAL/INSTALLATION
GC0114298Courtesy of CHRYSLER LLC
  1. Install generator through the axle shaft hole in wheel well.
    Fig 2: Generator T-Bolt Locknut And Adjustment Bolt
    GC0114288Courtesy of CHRYSLER LLC
  2. Put generator on upper T-bolt and loosen install the nut.
    Fig 3: LOWER MOUNTING BRACKET
    GC0114297Courtesy of CHRYSLER LLC
  3. Install the lower mounting bracket for the generator to the block and tighten bolts to 54 N.m (40 ft. lbs.).
    Fig 4: Lower Pivot Bolt
    GC0114291Courtesy of CHRYSLER LLC
    1 - LOWER PIVOT BOLT
  4. Loose install the lower pivot bolt for the generator.
    Fig 5: Battery Connection
    GC0114292Courtesy of CHRYSLER LLC
    1 - FIELD CONNECTOR
    2 - BATTERY CONNECTION
  5. Install the B+ terminal nut (2) and B+ terminal. Tighten nut to 11.3 N.m (100 in. lbs.).
  6. Plug in the field circuit connector (1) to generator.
    Fig 6: AXLE SHAFT
    GC0114296Courtesy of CHRYSLER LLC
    1 - Axle Shaft
    2 - Lower Control Arm
    3 - Steering Knuckle
  7. Install the axle shaft assembly. Refer to Differential and Driveline/Half Shaft - Installation .
  8. Install generator belt. Refer to Cooling/Accessory Drive/BELT, Serpentine - Installation .
    Fig 7: Strut Mounting
    GC0113967Courtesy of CHRYSLER LLC
    1 - NUT
    2 - PENCIL STRUT
    3 - NUT
    4 - FLAT WASHER
    5 - LOWER TORQUE STRUT
  9. Tighten the accessory drive belt t-bolt and tighten nut to 54 N.m (40 ft. lbs.).
  10. Tighten the lower generator pivot bolt and tighten bolts to 54 N.m (40 ft. lbs.).
  11. Install the pencil strut (2) tighten to 52 N.m (38 ft. lbs.).
    Fig 8: Accessory Drive Splash Shield
    GC0114289Courtesy of CHRYSLER LLC
    1 - ACCESSORY DRIVE BELT SPLASH SHIELD
  12. Install the generator heat shield.
  13. Install the lower heat shield bolt and tighten bolt to 54 N.m (40 ft. lbs.).
  14. Install the accessory drive splash shield (1).
  15. Install the right front wheel.
  16. Lower vehicle.
    Fig 9: GENERATOR HEAT SHIELD
    GC0114295Courtesy of CHRYSLER LLC
  17. Install nut to the upper adjustment bracket and tighten to 25 N.m (18 ft. lbs.).
  18. Install the 2 bolts to the heat shield on the generator and tighten bolts to 4.5 N.m (40 in. lbs.).
  19. Connect the negative battery cable.