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Drive, Final: Disassembly

GC0122728Courtesy of CHRYSLER GROUP, LLC
  1. Use (special tool #C-293-PA, Puller, Press) (1), (special tool #9613, Adapters, Puller) (2) and (special tool #9678, Press Plug) (4) and remove the pinion side bearing cone (3).
    GC0122729Courtesy of CHRYSLER GROUP, LLC
  2. Install (special tool #C-293-PA, Puller, Press) (1), (special tool #C-293-42, Block Set, Puller) (3), and (special tool #9678, Press Plug) (4) to remove the ring gear side bearing cone (2).
    GC0122730Courtesy of CHRYSLER GROUP, LLC
    1 - DIFFERENTIAL CASE
    2 - PINION SHAFT RETAINER
    3 - RING GEAR
    4 - RING GEAR-TO-CASE BOLT
  3. Remove the ring gear-to-differential case bolts (4) and the floating pinion shaft retainers (2).
    GC0122731Courtesy of CHRYSLER GROUP, LLC
    1 - DIFFERENTIAL CASE
    2 - RING GEAR
  4. Separate the ring gear (2) from the differential case (1).
    GC0122732Courtesy of CHRYSLER GROUP, LLC
    1 - DIFFERENTIAL SUPPORT
    2 - DIFFERENTIAL CASE
    3 - SCREWDRIVER
    4 - RELIEF (2 @ 180° APART)
  5. Separate the differential cover (1) from the case (2) using suitable screwdrivers (3) in the pry points (4) shown in the illustration.
    GC0122733Courtesy of CHRYSLER GROUP, LLC
    1 - DIFFERENTIAL SUPPORT
    2 - DIFFERENTIAL CASE
  6. Lift the support (1) from the case (2).
    GC0122734Courtesy of CHRYSLER GROUP, LLC
    1 - SIDE GEAR THRUST WASHER
  7. Remove the side gear thrust washer (1).
    GC0122735Courtesy of CHRYSLER GROUP, LLC
    1 - DIFFERENTIAL SIDE GEAR
  8. Remove the differential side gear (1).
    GC0122736Courtesy of CHRYSLER GROUP, LLC
    1 - PINION SHAFT
  9. Remove the pinion shaft (1).
    GC0122737Courtesy of CHRYSLER GROUP, LLC
    1 - PINION GEAR
    2 - TABBED WASHER
    3 - LOCATING TAB
    4 - NOTCH
  10. Remove the pinion gears (1) and the tabbed washers (2).
    GC0122738Courtesy of CHRYSLER GROUP, LLC
    1 - DIFFERENTIAL SIDE GEAR
  11. Remove the differential side gear (1).
    GC0122739Courtesy of CHRYSLER GROUP, LLC
    1 - THRUST WASHER
  12. Remove the side gear thrust washer (1).
  13. Inspect all the components for excessive wear.
    GC0122740Courtesy of CHRYSLER GROUP, LLC
  14. Using Remover (special tool #8356, Remover, Bearing) (1) and a 12mm hex head bolt as a press plug remove the small pinion bearing.
    GC0122741Courtesy of CHRYSLER GROUP, LLC
  15. Using puller (special tool #C-293-PA, Puller, Press) (1), (special tool #C-293-48, Block Set, Puller) Adaptors (2) and (special tool #C-4487-1, Adapter) to remove the large pinion bearing.