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Fan, Cooling: Installation: Installation

Fig 1: Lower Radiator Support Brackets, Radiator Mount, Lower Cooling Module Support & Mounting Bracket Bolt
GC0152386Courtesy of CHRYSLER GROUP, LLC
  1. Guide the cooling fan into position onto the radiator tabs through the bottom of the vehicle.
  2. Install the lower radiator support brackets (2) to the radiator mount (5). Tighten mounting bracket bolts (3) to 8 N.m (70 in. lbs.).
    Fig 2: Upper And Lower Air Seals, Front Bumper Support Beam
    GC0152366Courtesy of CHRYSLER GROUP, LLC
  3. Install the upper (4) and lower (3) air seals.
  4. Install the front bumper support beam (1). Tighten mounting bolt to 40 N.m (30 ft. lbs.).
  5. ABARTH ONLY:  Install the intercooler tubes.
  6. ABARTH ONLY:  Install the two bolts that secure the intercooler tubes to the lower core support. Tighten to 9 N.m (80 in. lbs.).
    Fig 3: Right Cooler Hose Quick Connect
    GC0153797Courtesy of CHRYSLER GROUP, LLC
  7. ABARTH ONLY:  Connect the right intercooler quick connect (1). There should be an audible "click" when the fitting and the hose are fully seated. Pull the hose away from the tube to be sure the connection is secure.
    Fig 4: Left Cooler Hose Quick Connect
    GC0153798Courtesy of CHRYSLER GROUP, LLC
  8. Connect the left intercooler quick connect (1). There should be an audible "click" when the fitting and the hose are fully seated. Pull the hose away from the tube to be sure the connection is secure.
    Fig 5: Throttle Body Inlet Hose, Turbocharger Outlet Hose & Cooling Fan
    GC0153790Courtesy of CHRYSLER GROUP, LLC
  9. ABARTH ONLY:  Connect the turbocharger outlet hose (2) at the lower quick connect located behind the cooling fan (3). Pull the hose away from the tube to be sure the connection is secure.
  10. Install the front bumper fascia. Refer to FASCIA, FRONT, INSTALLATION .
  11. Lower vehicle.
    Fig 6: Engine Cooling Fan, Connector & Fasteners
    GC0152367Courtesy of CHRYSLER GROUP, LLC
  12. Install the upper mounting screws (4) for the cooling fan. Tighten mounting bolt to 8 N.m (70 in. lbs.).
  13. Install the wire harness connectors (3) to the cooling fan.
    Fig 7: Cooling Fan Resistor & Fan Assembly
    GC0152401Courtesy of CHRYSLER GROUP, LLC
  14. Connect the resistor (1) harness connector at the cooling fan (2).
    Fig 8: Engine Cover And Air Intake Assembly
    GC0152359Courtesy of CHRYSLER GROUP, LLC
  15. Install the engine cover and air intake assembly.
    Fig 9: Air Cleaner Assembly, Intake Hose, Fittings & Clamp
    GC0153787Courtesy of CHRYSLER GROUP, LLC
  16. ABARTH ONLY:  Install the engine cover and the air intake assembly (1).
  17. ABARTH ONLY:  Connect the fresh air intake hose (2).
  18. ABARTH ONLY:  Connect the two vacuum fittings (4), loosen the clamp (3) at the air to turbocharger inlet tube.
  19. Connect the negative battery cable.