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Home >> Fiat >> 2020 >> 500L Pop >> Repair and Diagnosis >> External Pages >> Different car >> Section 50 (Fuel System) >> Fuel Delivery, Gas >> Module, Fuel Pump >> Installation >> Main Fuel Pump Module
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Main Fuel Pump Module

WARNING: This page is about a different car, the 2020 Dodge Journey. However, it is still accessible from the selected car via links, so may be relevant.
GC0100881Courtesy of CHRYSLER GROUP, LLC
CAUTION:

Whenever the fuel pump module is serviced, the rubber O-ring seal must be replaced.

  1. Clean the rubber O-ring seal area of the fuel tank and install a NEW  rubber O-ring seal.
    GC0084315Courtesy of CHRYSLER GROUP, LLC
  2. If equipped with AWD, connect the internal fuel line to the main fuel pump module.
    GC0084313Courtesy of CHRYSLER GROUP, LLC
  3. Lower the main fuel pump module into the fuel tank using caution not to bend the float arm.
    GC0084312Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The main fuel pump module must be properly located in the fuel tank for the fuel level gauge to work properly.

  4. Align the rubber O-ring seal and rotate the main fuel pump module to the orientation marks noted during removal. This step must be performed for the fuel level gauge to work properly.
    GC0084311Courtesy of CHRYSLER GROUP, LLC
  5. Position the lock-ring over top of the main fuel pump module.
  6. Position the lock-ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench) into the notches on the outside edge of the lock-ring.
  7. Install a 1/2 inch drive breaker bar into the lock-ring remover/installer (special tool #9340, SAE Fuel Pump Lock Ring Wrench).
  8. Rotate the breaker bar clockwise until all seven notches of the lock-ring have engaged.
  9. Install the fuel tank. Refer to TANK, FUEL, INSTALLATION .