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Shift Control Housing: Assembly

WARNING: This page is about a different car, the 2002 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the contact surface of the shift fork and the synchronizer sleeve for wear or damage.
    Fig 1: Inspecting Contact Surface Of Shift Fork
    G02153627Courtesy of FORD MOTOR CO.
  2. Install the gear selector interlock sleeve.
    1. Position the gear selector interlock sleeve.
    2. Install the bolts.
    Fig 2: Installing Gear Selector Interlock Sleeve
    G02153628Courtesy of FORD MOTOR CO.
    3. NOTE: Incorrect installation of the interlock pins will prevent activation of the backup lamp switch.
    Fig 3: Installing Interlock Pins
    G02153629Courtesy of FORD MOTOR CO.
  3. Install the interlock pins into their original shift rails.
  4. Position the detent ball and spring, the shift gate, the shift fork and spring, then install the third/fourth shift rail.
    Fig 4: Installing Third/Fourth Shift Rail
    G02153630Courtesy of FORD MOTOR CO.
  5. Position the detent ball and springs, the shift gate, the shift fork and spring, then install the first/second shift rail.
    Fig 5: Installing First/Second Shift Rail
    G02153631Courtesy of FORD MOTOR CO.
  6. Position the fifth/reverse shift control, the detent ball and spring and the shift gate, then install the fifth/reverse shift rail.
    Fig 6: Installing Fifth/Reverse Shift Rail
    G02153632Courtesy of FORD MOTOR CO.
  7. Install the three rubber service bore plugs.
    Fig 7: Installing Rubber Service Bore Plugs
    G02153633Courtesy of FORD MOTOR CO.
  8. Install new shift gate spring pins.
    • Leave 1-2 mm (0.04-0.08 in) of the pin showing above the shift gate.
    Fig 8: Installing Shift Gate Spring Pins
    G02153634Courtesy of FORD MOTOR CO.
  9. Install new shift fork spring pins.
    • Leave 1-2 mm (0.04-0.08 in) of the pin showing above the shift fork.
    Fig 9: Installing Shift Fork Spring Pins
    G02153635Courtesy of FORD MOTOR CO.
  10. Install the backup lamp switch.
    1. Install the backup lamp switch pin.
    2. Install the backup lamp switch.
    Fig 10: Installing Backup Lamp Switch
    G02153636Courtesy of FORD MOTOR CO.
  11. Install the lower gearshift lever.
    1. Position the gearshift lever.
      • The notch on the gearshift lever must be installed facing the front of the transmission.
    2. Position the dust cover.
    3. Install the bolts.
    Fig 11: Positioning Dust Cover
    G02153637Courtesy of FORD MOTOR CO.
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