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Passenger Air Bag Module: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove or position anything aside that may be blocking the accessibility to the passenger air bag alignment rails.
    Fig 1: Positioning Anything Aside Blocking Accessibility To Passenger Air Bag Alignment Rails
    G03891379Courtesy of FORD MOTOR CO.
  2. Check passenger air bag alignment locators and bolt retainers for damage, repair as needed.
    Fig 2: Locating Passenger Air Bag Alignment Locators And Bolt Retainers
    G03891380Courtesy of FORD MOTOR CO.
  3. Install the passenger air bag module.
    1. Position the passenger air bag module alignment locators to the alignment rails of the I/P.
    2. Align the passenger air bag module deployment door tabs.
      Fig 3: Installing Passenger Air Bag Module
      G03891381Courtesy of FORD MOTOR CO.
  4. When all tabs and locators are aligned, slide and engage the passenger air bag module into the instrument panel.
    Fig 4: Engaging Passenger Air Bag Module Into Instrument Panel
    G03891382Courtesy of FORD MOTOR CO.
  5. Install the passenger air bag module bolts.
    Fig 5: Passenger Air Bag Module Retaining Bolts Torque Specification
    G03891377Courtesy of FORD MOTOR CO.
  6. Connect the passenger air bag module electrical connector.
    Fig 6: Connecting Passenger Air Bag Module Electrical Connector
    G03891336Courtesy of FORD MOTOR CO.
  7. Install the RH lower instrument panel reinforcement mounting bracket.
    Fig 7: Installing RH Lower Instrument Panel Reinforcement Mounting Bracket
    G03890088Courtesy of FORD MOTOR CO.
  8. Install the RH lower instrument panel reinforcement.
    Fig 8: Installing RH Lower Instrument Panel Reinforcement
    G03890087Courtesy of FORD MOTOR CO.
  9. Install the RH lower instrument panel.
    Fig 9: Installing RH Lower Instrument Panel
    G03890086Courtesy of FORD MOTOR CO.
  10. Repower the system. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .