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Home >> Ford >> 2003 >> Excursion 7.3 F, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 15 (Engine - 5.4L 2V) >> In-Vehicle Repair >> Engine Mount >> Installation
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Engine Mount: Installation

WARNING: This page is about a different variant/trim than selected.
    NOTE: For clarity, the engine is not shown.
    Fig 1: Positioning Engine Mounts And Installing Bolts
    G01548556Courtesy of FORD MOTOR CO.
  1. Position the engine mounts and install the bolts.
  2. Install the starter motor if the RH front engine mount was repaired. Refer to STARTERS .
  3. Lower the vehicle.
  4. Using the Heavy Duty Engine Support, align the engine mount studs and lower the engine.
  5. Remove the Heavy Duty Engine Support.
  6. Raise and support the vehicle.
  7. Install the engine mount nuts.
    Fig 2: Installing Engine Mount Nuts
    G01548557Courtesy of FORD MOTOR CO.
  8. Lower the vehicle.
  9. Remove the modular engine support bracket from the engine.
    Fig 3: Removing Modular Engine Support Bracket From Engine
    G01548558Courtesy of FORD MOTOR CO.
  10. Install the fan shroud.
  11. Install the generator. Refer to GENERATORS & REGULATORS .
  12. Install the throttle body adapter.
    • Position a new throttle body adapter gasket.
    • Position the throttle body adapter.
    • Install the four bolts.
    Fig 4: Installing Bolts
    G01548559Courtesy of FORD MOTOR CO.
  13. If equipped, connect the EGR vacuum regulator solenoid electrical and vacuum connections.
    Fig 5: Connecting EGR Vacuum Regulator Solenoid Electrical And Vacuum Connections
    G01548560Courtesy of FORD MOTOR CO.
  14. If equipped, connect the EGR valve vacuum hose.
    Fig 6: Connecting EGR Valve Vacuum Hose
    G01548561Courtesy of FORD MOTOR CO.
  15. If equipped, install the differential pressure feedback EGR system bracket.
    • Position the bracket.
    • Install the bolts.
    Fig 7: Installing Differential Pressure Feedback EGR System Bracket
    G01548562Courtesy of FORD MOTOR CO.
  16. If equipped, install the exhaust manifold to EGR valve tube.
    • Hand-tighten the fittings.
    • Tighten the upper fitting to 40-60 Nm (30-44 lb-ft).
    • Tighten the lower fitting to 40-60 Nm (30-44 lb-ft).
    Fig 8: Installing Exhaust Manifold To EGR Valve Tube
    G01548563Courtesy of FORD MOTOR CO.
  17. If equipped, connect the differential pressure feedback EGR system vacuum hoses.
    Fig 9: Connecting Differential Pressure Feedback EGR System Vacuum Hoses
    G01548564Courtesy of FORD MOTOR CO.
  18. If equipped, connect the differential pressure feedback EGR system electrical connector.
    Fig 10: Connecting Differential Pressure Feedback EGR System Electrical Connector
    G01548565Courtesy of FORD MOTOR CO.
  19. Connect the TP sensor electrical connector.
    Fig 11: Connecting TP Sensor Electrical Connector
    G01548566Courtesy of FORD MOTOR CO.
  20. Connect the heater hose.
    Fig 12: Connecting Heater Hose
    G01548567Courtesy of FORD MOTOR CO.
  21. Connect the IAC electrical connector.
    Fig 13: Connecting IAC Electrical Connector
    G01548568Courtesy of FORD MOTOR CO.
  22. Connect the brake booster vacuum hose and main vacuum harness to the throttle body adapter.
    Fig 14: Connecting Brake Booster Vacuum Hose And Main Vacuum Harness To Throttle Body Adapter
    G01548569Courtesy of FORD MOTOR CO.
  23. Connect the evaporative emission canister purge valve vacuum hose to the throttle body adapter.
    Fig 15: Connecting Evaporative Emission Canister Purge Valve Vacuum Hose To Throttle Body Adapter
    G01548570Courtesy of FORD MOTOR CO.
  24. Install the IAC fresh air tube and insert it in the routing clip.
    Fig 16: Installing IAC Fresh Air Tube
    G01548571Courtesy of FORD MOTOR CO.
  25. Install the accelerator cable bracket.
    • Position the bracket and cables.
    • Install the bolts.
    Fig 17: Installing Bolts
    G01548572Courtesy of FORD MOTOR CO.
  26. Connect the throttle body cam.
    • Connect the accelerator cable.
    • If equipped, connect the speed control cable.
    • Install the throttle return spring.
    Fig 18: Installing Throttle Return Spring
    G01548573Courtesy of FORD MOTOR CO.
  27. Install the accelerator cable snow shield.
    Fig 19: Installing Accelerator Cable Snow Shield
    G01548574Courtesy of FORD MOTOR CO.
  28. Install the air cleaner outlet pipe.
  29. Connect the battery ground cable.
  30. Connect the upper radiator hose to the radiator.
  31. Fill and bleed the cooling system. Refer to ENGINE COOLING .
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