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Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Installation >> Engine - Automatic Transaxle >> Material
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Engine - Automatic Transaxle: Material

Fig 1: Material Specification
G01371227Courtesy of FORD MOTOR CO.
  1. Install the eight bolts.
    Fig 2: Installing Bolts
    G01371228Courtesy of FORD MOTOR CO.
  2. Install the bolts.
    Fig 3: Installing Bolts
    G01371229Courtesy of FORD MOTOR CO.
  3. Using a floor crane, install engine and transaxle as an assembly.
  4. Install the front engine isolator nuts and bolts.
    Fig 4: Installing Front Engine Isolator Nuts And Bolts
    G01371230Courtesy of FORD MOTOR CO.
  5. Install the front engine support isolator bolt.
    Fig 5: Installing Front Engine Support Isolator Bolt
    G01371231Courtesy of FORD MOTOR CO.
  6. Remove the floor crane.
  7. Connect the fuel line. For additional information, refer to FUEL LINE CONNECTORS .
  8. Connect the vehicle speed sensor (VSS) (9E731) and ground strap.
    Fig 6: Connecting Vehicle Speed Sensor And Ground Strap
    G01371232Courtesy of FORD MOTOR CO.
  9. Connect the heater water hoses (18472).
    Fig 7: Connecting Heater Water Hoses
    G01371233Courtesy of FORD MOTOR CO.
  10. Connect the fuel charging wiring harness connectors.
    Fig 8: Connecting Fuel Charging Wiring Harness Connectors
    G01371234Courtesy of FORD MOTOR CO.
  11. Connect the three vacuum lines.
    Fig 9: Connecting Three Vacuum Lines
    G01371235Courtesy of FORD MOTOR CO.
  12. Connect the generator wiring. For additional information, refer to GENERATOR .
  13. Install the radiator coolant recovery reservoir (8A080). For additional information, refer to INSTALLATION .
  14. Connect the power steering return hose (3A713). For additional information, refer to RETURN HOSE .
  15. Connect the cables and brackets.
    Fig 10: Connecting Cables And Brackets
    G01371236Courtesy of FORD MOTOR CO.
  16. Connect the accelerator cable (9A758) and the speed control actuator cable (9A825).
    Fig 11: Connecting Accelerator Cable And Speed Control Actuator Cable
    G01371237Courtesy of FORD MOTOR CO.
  17. Install the transaxle cooler lines. For additional information, refer to TRANSAXLE .
  18. Install the radiator (8005), fan shroud (8146) and fan motor (8C607) as an assembly. For additional information, refer to RADIATOR and SHROUD -- FAN MOTOR, BLADE ASSEMBLY .
  19. Connect the fuel charging wiring (9D930) to the transaxle internal wiring harness connector, turbine shaft speed sensor, transaxle range sensor and the heated oxygen sensor connector.
    Fig 12: Connecting Fuel Charging Wiring To Transaxle Internal Wiring Harness Connector
    G01371238Courtesy of FORD MOTOR CO.
  20. Connect the transaxle shift cable.
    Fig 13: Connecting Transaxle Shift Cable
    G01371239Courtesy of FORD MOTOR CO.
  21. Install the bolts.
    Fig 14: Installing Bolts
    G01371240Courtesy of FORD MOTOR CO.
  22. Install the air cleaner assembly.
  23. Install the throttle return spring (9B569). For additional information, refer to THROTTLE BODY .
  24. Install the hood. For additional information, refer to HOOD ALIGNMENT .
  25. Install the driveshafts (4602). For additional information, refer to AXLE SHAFTS .
  26. Install the front roll restrictor bolts and nuts.
    Fig 15: Installing Front Roll Restrictor Bolts And Nuts
    G01371241Courtesy of FORD MOTOR CO.
  27. Install the rear roll restrictor.
    Fig 16: Installing Rear Roll Restrictor
    G01371242Courtesy of FORD MOTOR CO.
  28. Install the torque converter nuts.
    Fig 17: Installing Torque Converter Nuts
    G01371243Courtesy of FORD MOTOR CO.
  29. Install the torque converter inspection cover.
    Fig 18: Installing Torque Converter Inspection Cover
    G01371244Courtesy of FORD MOTOR CO.
  30. Connect the power steering pressure line. For additional information, refer to PRESSURE HOSE .
  31. Connect the lower radiator hose (8286) and heater water hose.
    Fig 19: Connecting Lower Radiator Hose And Heater Water Hose
    G01371245Courtesy of FORD MOTOR CO.
  32. Install the A/C compressor (19703). For additional information, refer to AIR CONDITIONING (A/C) COMPRESSOR .
  33. Install the drive belt (8620). For additional information, refer to ACCESSORY DRIVE BELT .
  34. Connect the starter motor wiring. For additional information, refer to STARTER ASSEMBLY .
  35. Install the radiator splash shield. For additional information, refer to REMOVAL AND INSTALLATION .
  36. Install a new oil bypass filter (6714).
  37. Install the catalytic converter. For additional information, refer to CATALYTIC CONVERTER .
  38. Connect the heated oxygen sensor (HO2S) (9F472). For additional information, refer to MUFFLER INLET PIPE .
  39. Install the battery tray (10732). For additional information, refer to BATTERY TRAY .
  40. Install the battery (10653). For additional information, refer to BATTERY .
  41. Fill the engine with clean engine oil.
  42. Fill and bleed the engine cooling system. For additional information, refer to FILLING AND BLEEDING .
  43. Fill the transaxle. For additional information, refer to TRANSAXLE FLUID DRAIN AND REFILL .
  44. Fill and bleed the power steering system. For additional information, refer to FILL .
  45. Charge the A/C system. For additional information, refer to REFRIGERANT SYSTEM CHARGING .
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