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Engine - Manual Transaxle: Material

Fig 1: Material Specification
G01371246Courtesy of FORD MOTOR CO.
  1. Install the lifting equipment.
  2. Remove the engine from the engine stand.
  3. Install the flywheel.
  4. Install the transaxle. For additional information, refer to TRANSAXLE .
    Fig 2: Installing Transaxle Bolts
    G01371247Courtesy of FORD MOTOR CO.
  5. Install ten bolts.
    Fig 3: Installing Bolts
    G01371248Courtesy of FORD MOTOR CO.
  6. Position the engine in the vehicle and install the front engine isolator nuts and bolts.
    Fig 4: Installing Front Engine Isolator Nuts And Bolts
    G01371249Courtesy of FORD MOTOR CO.
  7. Install the front engine support isolator bolt.
    Fig 5: Installing Front Engine Support Isolator Bolt
    G01371250Courtesy of FORD MOTOR CO.
  8. Remove the floor crane.
  9. Install the power steering line bracket.
  10. Connect the fuel charging wiring (9D930).
    • Connect the harness.
    • Install the bolts.
    Fig 6: Connecting Fuel Charging Wiring
    G01371251Courtesy of FORD MOTOR CO.
  11. Connect the hydraulic clutch line.
    Fig 7: Connecting Hydraulic Clutch Line
    G01371252Courtesy of FORD MOTOR CO.
  12. Connect the knock sensor wiring.
  13. Connect the generator wiring harness. For additional information, refer to GENERATOR .
  14. Connect the vehicle speed sensor (VSS) (9E731).
    Fig 8: Connecting Vehicle Speed Sensor
    G01371253Courtesy of FORD MOTOR CO.
  15. Connect the wiring harness guide to the engine and transaxle mount.
    Fig 9: Connecting Wiring Harness Guide To Engine And Transaxle Mount
    G01371254Courtesy of FORD MOTOR CO.
  16. Raise the vehicle. For additional information, refer to JACKING & HOISTING .
  17. Install the driveshafts (4602). For additional information, refer to AXLE SHAFTS .
  18. Install the rear roll retainer nuts.
    Fig 10: Installing Rear Roll Retainer Nuts
    G01371255Courtesy of FORD MOTOR CO.
  19. Install the front roll restrictor.
    Fig 11: Installing Front Roll Restrictor
    G01371256Courtesy of FORD MOTOR CO.
  20. Connect the transaxle control rod and support.
    Fig 12: Connecting Transaxle Control Rod And Support
    G01371257Courtesy of FORD MOTOR CO.
  21. Install a new oil bypass filter.
  22. Install the catalytic converter. For additional information, refer to INSTALLATION .
  23. Connect the A/C compressor to condenser discharge line (19972). For additional information, refer to AIR CONDITIONING (A/C) COMPRESSOR .
  24. Connect the power steering return hose (3A713). For additional information, refer to RETURN HOSE .
  25. Connect the heated oxygen sensors (HO2S) (9F472). For additional information, refer to INSTALLATION .
  26. Connect the accelerator cable (9A758), the speed control actuator cable (9A825) and the brackets.
    Fig 13: Connecting Speed Control Actuator Cable And Brackets
    G01371258Courtesy of FORD MOTOR CO.
  27. Connect the accelerator cable and the speed control actuator cable.
    Fig 14: Connecting Accelerator Cable And Speed Control Actuator Cable
    G01371259Courtesy of FORD MOTOR CO.
  28. Connect the three vacuum lines.
    Fig 15: Connecting Three Vacuum Lines
    G01371260Courtesy of FORD MOTOR CO.
  29. Install the radiator (8005), fan motor (8C607) and fan shroud (8146) as an assembly. For additional information, refer to RADIATOR and SHROUD -- FAN MOTOR, BLADE ASSEMBLY .
  30. Connect the fuel lines.
  31. Connect the heater water hoses (18472).
    Fig 16: Connecting Heater Water Hoses
    G01371261Courtesy of FORD MOTOR CO.
  32. Connect the upper radiator hose (8260).
    Fig 17: Connecting Upper Radiator Hose
    G01371262Courtesy of FORD MOTOR CO.
  33. Connect the fuel charging wiring to the connectors.
    Fig 18: Connecting Fuel Charging Wiring To Connectors
    G01371263Courtesy of FORD MOTOR CO.
  34. Install the radiator coolant recovery reservoir (8A080). For additional information, refer to INSTALLATION .
  35. Install the constant control relay module and bracket as an assembly.
    Fig 19: Installing Constant Control Relay Module And Bracket Assembly
    G01371264Courtesy of FORD MOTOR CO.
  36. Install the air cleaner assembly.
  37. Install the air cleaner outlet tube. .
  38. Install the battery tray (10732). For additional information, refer to INSTALLATION .
  39. Install the battery (10653). For additional information, refer to INSTALLATION .
  40. Fill the engine with clean engine oil.
  41. Fill and bleed the engine cooling system. For additional information, refer to FILLING AND BLEEDING .
  42. Fill and bleed the hydraulic clutch system. For additional information, refer to HYDRAULIC SYSTEM .
  43. Fill and bleed the power steering system. For additional information, refer to FILL .
  44. Charge the A/C system. For additional information, refer to REFRIGERANT SYSTEM CHARGING .
  45. Install the hood. For additional information, refer to HOOD ALIGNMENT .
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