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Section 432 (Engine): Installation: Engine

WARNING: This page is about a different car, the 2006 Lincoln Navigator and 2006 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)

G04627469Courtesy of FORD MOTOR CO.
 Modular Engine Lift Bracket
303-F047 (014-00073) or equivalent
MATERIALS

Item Specification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalent		 WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant VC-7-A (in California, Oregon and New Mexico VC-7-B, in Canada CVC-7-A) or equivalent (yellow color) WSS-M97B51-A1

    All vehicles 

  1. Using a suitable floor crane, position the engine assembly into the vehicle.
  2. Remove the special tool.
    Fig 1: Identifying Special Tool (303-F047)
    G03920205Courtesy of FORD MOTOR CO.
    3. CAUTION: Only use hand tools when installing the LH engine mount through bolt or damage to the cage nut can occur.
    NOTE: If the LH engine mount through bolt nut is missing or damaged install a new nut using service part number W709375. If the LH engine mount through bolt nut cage is damaged or missing, remove the cage and install a new nut using service part number W520516-S301.
  3. Position and install and the LH engine mount through bolt.
    • Tighten to 175 N.m (129 lb-ft).
      Fig 2: Identifying LH Engine Mount Through Bolt
      G04627471Courtesy of FORD MOTOR CO.
    4. CAUTION: Only use hand tools when installing the engine mount nut or damage to the engine mount can occur.
  4. Install the RH engine mount nut.
    • Tighten to 175 N.m (129 lb-ft).
      Fig 3: Locating RH Engine Mount Nut
      G04627472Courtesy of FORD MOTOR CO.
    5. NOTE: Align the engine-to-transmission dowels before installing the engine-to-transmission bolts.
  5. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 4: Identifying Lower Transmission-To-Engine Bolts
      G03920193Courtesy of FORD MOTOR CO.
  6. If equipped with a 4R75E automatic transmission, position the shift cable and bracket and install the 2 bolts and connect the shift cable.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 5: Locating Shift Cable End And Bracket
      G03964050Courtesy of FORD MOTOR CO.
  7. Install the 4 exhaust manifold-to-catalytic converter nuts.
    • Tighten to 40 N.m (30 lb-ft).
      Fig 6: Identifying Exhaust Manifold Flange Nuts
      G03885400Courtesy of FORD MOTOR CO.
  8. Connect the RH heated exhaust gas oxygen sensor (HO2S) electrical connector.
    Fig 7: Locating RH Heated Exhaust Gas Oxygen Sensor (HO2S) Electrical Connector
    G04627476Courtesy of FORD MOTOR CO.
  9. Install new torque converter-to-flexplate nuts.
    • Tighten to 35 N.m (26 lb-ft).
      Fig 8: Locating Torque Converter-To-Flexplate Nuts
      G03885557Courtesy of FORD MOTOR CO.
  10. Install the cylinder block opening cover.
    Fig 9: Identifying Access Plug
    G03908385Courtesy of FORD MOTOR CO.
  11. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 35 N.m (26 lb-ft).
      Fig 10: Identifying Flexplate Inspection Cover Bolts
      G03885458Courtesy of FORD MOTOR CO.
  12. If equipped, position the RH engine-to-transmission support bracket and install the 3 bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 11: Locating RH Engine-To-Transmission Support Bracket & Bolts
      G04627480Courtesy of FORD MOTOR CO.
  13. If equipped, position the LH engine-to-transmission support bracket and install the 3 bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 12: Locating LH Engine-To-Transmission Support Bracket & Bolts
      G04627481Courtesy of FORD MOTOR CO.
  14. Install the starter wiring harness support bracket and bolt.
    • Tighten to 10 N.m (89 lb-in).
      Fig 13: Locating Support Bracket Bolt
      G04627482Courtesy of FORD MOTOR CO.
  15. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 14: Locating Upper Transmission-To-Engine Bolts
      G04627483Courtesy of FORD MOTOR CO.
  16. Install the transmission cooler tube support bracket and the nut.
    • Tighten to 10 N.m (89 lb-in).
      Fig 15: Locating Transmission Cooler Tube Support Bracket Nut
      G04627484Courtesy of FORD MOTOR CO.
  17. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 16: Identifying Power Steering Pump Bolts
      G03886436Courtesy of FORD MOTOR CO.
  18. Install the power steering pump support bracket and the nut.
    • Tighten to 10 N.m (89 lb-in).
      Fig 17: Locating Power Steering Pump Support Bracket Nut
      G04627486Courtesy of FORD MOTOR CO.

    19. Expedition vehicles 

  19. Install the transmission fluid filler tube bolt.
    Fig 18: Identifying Transmission Filler Tube Retaining Bolt
    G03964058Courtesy of FORD MOTOR CO.

    20. All vehicles 

  20. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 19: Locating A/C Compressor Bolts
      G04627488Courtesy of FORD MOTOR CO.
  21. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 20: Locating Crankshaft Position (CKP) Sensor Electrical Connector
    G04612789Courtesy of FORD MOTOR CO.
  22. Position the wiring harness retainer brackets, install the 2 nuts and attach the wiring harness retainer.
    • Tighten to 10 N.m (89 lb-in).
      Fig 21: Locating Wiring Harness Retainer Brackets
      G04627490Courtesy of FORD MOTOR CO.
  23. Connect the A/C compressor electrical connector.
    Fig 22: Locating A/C Compressor Electrical Connector
    G04627491Courtesy of FORD MOTOR CO.
  24. Connect the degas bottle coolant hose.
    Fig 23: Locating Coolant Hose
    G04627492Courtesy of FORD MOTOR CO.
  25. Position the ground cable and install the bolt.
    Fig 24: Locating Ground Cable Bolt
    G04627493Courtesy of FORD MOTOR CO.
  26. If equipped, connect the block heater electrical connector.
    Fig 25: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  27. Connect the heater coolant hose.
    Fig 26: Locating Heater Coolant Hose
    G04627495Courtesy of FORD MOTOR CO.
  28. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  29. Install the radiator. For additional information, refer to REMOVAL AND INSTALLATION .
  30. Install the starter. For additional information, refer to INSTALLATION .
  31. Connect the engine oil temperature (EOT) sensor electrical connector.
    Fig 27: Locating Engine Oil Temperature Sensor Electrical Connector
    G03920098Courtesy of FORD MOTOR CO.
  32. Install a new oil filter.
    • Tighten to 16 N.m (12 lb-ft).
      Fig 28: Locating Oil Filter
      G04627497Courtesy of FORD MOTOR CO.
  33. If equipped, install the skid plate and the bolts.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 29: Locating Skid Plate Bolts
      G04627498Courtesy of FORD MOTOR CO.
  34. Install the powertrain control module (PCM) and the support bracket. For additional information, refer to INSTALLATION .
  35. Install the hood.
  36. Fill the crankcase with clean engine oil.
  37. Fill and bleed the engine cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
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